Résultats de la recherche : wheel

Interbike 2010 – Fairwheelbikes

Nos cousins américains ont eux aussi leurs salon du jouet à domicile.
Implanté au milieu du désert du Nevada, l’Interbike accueille beaucoup de marques américaines qui n’ont pas pu faire le déplacement en Europe pour l’Eurobike. Lundi et Mardi étaient pour les journées d’essais, les trois jours suivants pour le salon à proprement parler. Continuer la lecture

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Corima 2010, new full carbon wheel

If you follow our articles since a long time, you probably realized the wheel market is deeply changing since a few years and the french manufacturers are not trivial to it. Continuer la lecture

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Great wheel test – Part 3 – Stiffness

Stiffness tests

Photo by Alessandro Trovati

We are delighted to finally publish the third part of The RouesArtisanales 2008 great wheel test focusing on stiffness – a somewhat hazy and complicated concept. Continuer la lecture

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Campagnolo 2009 – The wheels

Here is the last article about the Campagnolo 2009 news.
We unveiled into the details the 11s groupsets and the gorgeous Super Record a few days ago, now let’s see what the italian manufacturer has developped regarding the wheels.

Clincher/Tubeless

First of all, the two high range aluminium wheels feature the Two-way Fit technology: they accept both the clincher and tubeless tires. According to Campagnolo, there are a lot of
advantages. Beside slowing down the loss of pressure in case of puncture, it eliminates the risk of pinch puncture, and it reduces significantly the rolling resistance.
Thus, in the italian laboratory, the high range wheel equipped with a tubeless tire, stopped after 210m from an initial speed of 40km/hn while the clincher version stopped after only
160m.
The conditions of the test are not exactly specified but it tells a lot about the rolling resistance difference.

The Shamal and Eurus 2009 wheels feature this new technology. Technically speaking, the rim is obviously not drilled, and the valve drilling received an appendix to prevent the pressure
loss in case of Tubeless tire. Only the tubeless made by the french manufacturer Hutchinson are guaranteed compatible.

The Shamal Ultra Two-way fit weight 1450g and the Eurus Two-way 1550g. Basically, there is no difference, regarding the spokes and hubs, with the current 2008 versions.

Bora/Hyperon Ultra two

The high range wheels do not receive dramatic modifications. Campagnolo is coming back to ceramic bearings here and the name is different: the Bora Ultra is now the Bora Ultra two.
The name change is similar for the Hyperon. The ceramic bearings of these wheels feature the CULT technology as the 2009 high range cranksets bearings. The bearings races are very
hard, the balls are in ceramic, there is a very little, or no grease at all, and there is no seal to reduce the friction as much as possible.


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A wheel secret


Recently the high-end carbon wheel market has grown dramatically. For over a
decade, Lightweight didn’t have any real competition, but since 2007 things have been changing, when two major brands decided to offer new light carbon wheels. First, on 27th January, the
exceptional Lew Racing Pro VT-1 wheels, providing unimaginable performance, were released. Second, on 15th February, the super stiff and quite affordable Mavic Cosmic Carbone Ultimates
extended the French manufacturer’s range.
The list is getting bigger again with a French manufacturer, currently unknown, at least to the public, is finalising his pre-production prototypes…
For some reason, he wants to keep quiet but we will be able to tell you more in a few weeks.
Obviously these wheels are entirely made out of carbon fiber. Weight is about 1000g, which tells you a lot about the target customers: those in search of pure performance.
Mid-deep curved rims, around 30mm, carbon hubs with large flanges, flat spokes from the same material, and finally paired spoking, a la Bontrager.

We will update you as soon as we can.

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Zero Gravity NERD – Shimano wheel test

Zero Gravity


Negative G calipers, from Zero Gravity, were unveiled a few month ago. They now come in a limited edition, in red colour, which
looks far more « race proof »! For the little story, Brian Molloy, a bike passionnated person, always helped Ted Ciamillo, foundator of Zero Gravity. To thank him, Ted has realized these very
special calipers, based on the Ti version of the Negative G.
It’s needless to tell you that they look amazing and you have to be very quick to get a set: there are only 200 sets of these 190g calipers (214g with the brake pads) offered. They are
called NERD, for New England Red Devil.
The price is 666 dollars… just to mark the occasion!
Unfortunately they are only available in the United States, and a customer can only purchase 2 sets maximum.




Shimano

Shimano offers since a couple of weeks its latest 7850 C24 CL clincher carbon/alloy wheels, to test ride through the whole Europe, via the dealers.
2000 lucky riders are having thousands kilometers with the 1380g wheels to give their opinion on five important points:

  •  – First impression
  •  – Stiffness
  •  – Acceleration
  •  – Comfort
  •  – Braking
  •  – Overall performances

It seems like the results are very good since the marks rarely are under 3,5/5.

More informations on the official site:
The biggest wheel test in history

 

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Great wheel test 2008 – Part 2 – Inertia

Inertia tests

Photo credit : www.photos-dauphine.com

Our second installment focuses on inertia – another very important characteristic. Inertia has a signficicant impact on performance, although it has to be viewed in the context
of the total weight of bike and rider. Continuer la lecture

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Great wheel test 2008 – Part 1 – Aerodynamics

Aerodynamics tests

The windtunnel gives some useful insights into the test wheels’ aerodynamic performance. Drag measured in the wind tunnel is a reasonable indicator of the wake generated behind the wheel. Continuer la lecture

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Great wheel test 2008 – Intro

After the good response to our 2005 and 2006 wheel tests, we would like to update the series, finally helping you to make the right choice, without being blinded by marketing or simple
stiffness results that don’t truly reflect how wheels perform on the road.

We mustn’t forget that a wheel is made up of several interdependent parts that work together. Performance on the road depends in part on each of these parameters, taken separately!
Aerodynamics, inertia and bearing friction are at least as important as lateral stiffness. However, these factors are rarely evaluated in the available magazine tests.

The results, proposed in the following pages, have been performed by the German magazine Tour, then, more recently, by the French
magazine L’Acheteur Cycliste. Where tests have been performed using the same protocol, we can compare the results
directly.

Between 60 and 77 wheelsets have been tested and we hope you will like this data base as much as we do.

Part 1 – Aerodynamics
Part 2 – Inertia
Part 3 – Stiffness
Part 4 – Bearing resistance
Part 5 – Conclusion

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2007: handbuilt wheels samples

In order to close the 2007 year of the best manner, let’s come back to the original source of the site. The hand built wheels, mounted with the most prestigious components offer the best
performances…

With the creation of the boutique, we have been confided some gorgeous builts. We selected a couple of them: the most performant, the most original or simply for their discreet
efficiency.

With Lew Racing basis


990g

Extralite SX & SR hubs
DT Aerolite spokes
20/28 for optimum aerodynamics and maximal stiffness at the rear
CeramicSpeed hybrid ceramic bearings

1019g
M5 & Tune Mag160 hubs
DT Aerolite spokes
24/32 for maximal resistance and stiffness

887g
M5 & Extralite SR hubs
Pillar PST TB Aero 1422 titanium spokes
16/20 for the best aero and weight save


945g
M5 & Extralite SR hubs
DT Aerolite spokes
20/20 for optimal aerodynamics and weight save

1030g
Tune Mig70 & Mag180 hubs
DT Aerolite spokes
20/28 for optimal aerodynamics and high stiffness at the rear
CeramicSpeed hybrid ceramic bearings

With Corima basis

1210g
Extralite SL & SR hubs
DT Aerolite spokes
20/28 for optimal aerodynamics and high stiffness at the rear

1250g
Tune Mig70 & Mag180 hubs
DT Aerolite spokes
20/28 for optimal aerodynamics and high stiffness at the rear

1038g
Mig45 & Mag150 hubs
Sapim Cx-ray spokes
20/24 for good aero and lightness

1150g
Extralite SL & SR
DT Aerolite spokes
24/28 for sturdiness and maximal stiffness at the rear

1190g
Tune Mig70 & Mag190
DT Aerolite spokes
16/20 for excellent aero and weight save

With aluminium or … magnesium basis

1047g
American Classic Mag300 rims
Extralite SP hubs
Pillar PST TB Aero 1422 titanium spokes
28/28 for lightness
Hybrid ceramic bearings

1830g
TK 7.1 29er rims
DT240s Disc hubs
DT Aerolite spokes
32/32 for sturdiness

1290g
Alex Crostini R3.1 & R3.2 asymetrical
Tune Mig70 & Mag180 hubs
DT Aerolite spokes
24/28 for lightness and stiffness

1230g
Alex Crostini R3.1 rims
Tune Mig70 & Mag180 hubs
DT Aerolite spokes
24/28 for lightness and stiffness

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Project 1: hand built clincher wheels 1047g

After a summer and fall full of new products from many manufacturers, there hasn’t been much news lately. We want to make the most of this short break and present some exceptional wheels,
put together with prestigious components made of some novel materials.

The number one of the serie…

We will unveil a series of 3 wheelsets. This first set is for clinchers and weighs close to one kilo. Magnesium, titanium, aluminium and ceramics are all in evidence here.

The rims

The rims come from the American manufacturer American Classic and are made out of magnesium alloy, allowing rims far lighter than aluminium: 308g the front rim and 313g for the rear.
There’s no sacrifice in stability with the rims a little wider than normal, increasing their stiffness.
Known for their problematic ageing, the magnesium alloy corrodes in air and even more with water so the rims have been given a double ceramic coating inside and outside for 2007. A black
matt paint that soaks into the ceramic layer is finally applied to guarantee a long rim life. However it is recommended that the rims are cleaned and dried after wet rides.


The hubs

For the hubs, we’ve gone off Tune recently with Extralite offering equally good hubs that are readily available…! Let’s try to make it short: Extralite hubs are very light, easy to
adjust, have a good geometry, are particularly smooth and look quite nice although they’re only available in one colour.

Now let’s see in detail what makes these hubs special.
First, let’s talk weight. The standard models called SL and SX (front hubs) and SR (rear hub) are only 62g, 49g and 158g on the scale. They require standard J bent spokes. The SP hubs are
for straight pull spokes and are even lighter: 48g  the front and 152g the rear…! It’s not over, with ceramic bearings replacing the standard steel cages, a couple of grams can be
saved here again. The SP rear hub is then sub 150g.
For this special wheelbuild, the front road hub didn’t offer enough material, and so not enough resistance to be drilled in 28 holes (Mag300 rims aren’t offered with less than 28 holes), it
had to be replaced by the MTB version, which is a little heavier: 58g with ceramic bearings.
Second, the play setting and the bearing preload is adjusted with the micro-tuner: a bolt turned by hand pushes the bearings to avoid play without pressing the bearings, unlike Tune hubs’
carbon axle spacing caps.
Third, the Extralite hubs have an aluminium coated and hardened multi-diameter axle (from 17 to 20mm) designed to distribute the loads and lighten where it is really needed.
Fourth – last but not least – the hub mechanism with the micro-tuner prevents the quick release loads from affecting the bearing smoothness.

The spokes

As a final touch, the spokes used here are bladed titanium Pillar 1422 TB aero. The straight pull heads optimize the spoke life since the bend, creating strain concentrations although being
cold forged, is avoided. At the same time, the hubs can be lightened since the stress is lower.
The spokes’ weight (3-3.5g each) allows very light builds. However, it’s important to add, as a side note, that they make for flexier wheels than with standard spokes (DT Competition and DT
Aerolite).

The weight

Finally, on the scale, the wheels are a mere 1047g with 28/28 spokes. Of course weight is not always what matters but we are satisfied and relieved to hit our target: sub 1150g clincher
wheels that a medium weight cyclist can ride every day.

We stay in a reasonable price range to boot with the set coming in just a little over 1500 euros…

 

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3 high end wheelsets in test

German magasine Tour, november edition, has been released. They tested the three best wheelsets of the world.
Lew Racing, Lightweight Standard Generation 3 and the Mavic Cosmic Carbone Ultimate are in this test. The results are
very interesting and the Lew wheels, although being super light, were amazingly stiff and fast.
Here are their test results:

  LewRacing Pro VT-1 Lightweight Standard III Mavic Cosmic Carbon Ultimate
Price per pair (germany): 4,499 Eur 2,750 Eur 2,300 Eur
Spokes front – rear 16/20 20/20 20/20
Testing values
Aerodynamics (30/40/50km/h): 5.1/12.0/23.4 W 5.3/12.6/24.6 W 4.9/11.7/22.9 W
Moment of inertia: 77 J 87 J 95 J
Front stiffness: 45 N/mm 72 N/mm 55 N/mm
Rear stiffness: 50 N/mm 49 N/mm 59 N/mm
Rim (width x height): 20 x 46 mm 20 x 53 mm 21 x 40 mm
Weight front – rear – pair: 370 – 529  – 899g
483 – 620 –1103g 512 – 693 – 1205g
Weight limit: 85 kg (Clydesdale version available also) 110 kg none


Since the magasine in the newspaper kiosk, go ahead and buy it if you are close from the border or simply suscribe.

The super light weight wheels Lew Racing performed very well in this test and won a few days ago their first UCI classic in Australia:




Photo ©: Malcolm Sawford / Cyclingnews.com

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Roues || Wheels


30-09-2007
887g! Lew, M5/Extralite/Pillar
1422

Un montage d’exception:
SUITE


An exceptionnal wheelbuild: MORE:


Montage artisanal à 960g!! Handbuilt wheelset at 960g!
Cela devait inévitablement arriver avec cette jante… SUITE:



That was bound to happen with this rim… CONTINUE:



Ambrosio Crono F20, Tune Mig70 & Mag190, Cx-ray
Des roues très…noires! SUITE:



Very…black wheels! CONTINUE:



Corima Aéro, TUNE Mag190 & Mig70, Cx-ray
Quelques photos intéressantes; SUITE:



Some interesting pictures; CONTINUE:



Corima aéro, TUNE Mig45, Mag160, Cx-ray
Montage très léger; SUITE:



Very light build; CONTINUE:


Corima Aéro, TUNE Mig70/Mag190, cx-ray
Léger, fiable et abordable; SUITE:


Light, reliable and cheap; CONTINUE:


Corima Winium, Aero, TUNE Mig70, DT240s, Cx-ray
Montage homogène; SUITE:


Versatile built; CONTINUE:


Alex Crostini R3.1 / American Classic Sprint 350, TUNE Mig70/Mag160, Cx-ray
Paire à pneus très légère; SUITE:


Very light clincher set; CONTINUE:

Gallery


Roues de VTT 1017gr! || MTB wheels 1017gr!
Nouveau record! SUITE:


New record: CONTINUE:


Zipp 285, TUNE Mig70/Mag190, cx-ray
Pures roues de course; SUITE:


Pure race wheelset; CONTINUE:

Gallery


La paire de roue VTT la plus légère || The MTB lightest wheelset
Une paire impressionnante! SUITE:


Awesome wheelset! CONTINUE:


AC350, DT240s, Cx-ray
Roues de course pneus passe partout; SUITE:


Versatile clincher race set; CONTINUE:

 


Zipp 285/280, TUNE Mig70/Mag190, Cx-ray
Roues de course; SUITE:


Race wheels; CONTINUE:

Gallery


Wolber profil A, Spada, cx-ray
Des roues classiques sur des moyeux dernière génération;
Classic wheels on latest generation hubs; CONTINUE:


Zipp 250, Tune Mag160/AC, Dt aérolite
A peine plus du kilogramme!
Slightly more than a kilogramm! CONTINUE:


Montage/built Crono F20, Tune Mig70/Mag190, Cx-ray
Montage léger, très fiable et rigide;
Light, very reliable and stiff built; CONTINUE:

Gallery


La paire de roues la plus légére! || The lightest wheelset ever!
Incroyable; SUITE:


Unbelievable; CONTINUE:

Gallery


Montage/built Crono F20, Dura Ace 7800, Cx-ray
Un montage efficace et sobre,
An efficient and sober built; CONTINUE:


Corima Winium, TUNE Mig70/Mag190, Cx-ray
Un montage carbone très éfficace;
Very nice carbon rim built by David; CONTINUE:

Gallery


Or10, FRM feather, Cx-ray
Ancienne jante avec un moyeu FRM carbone;
Vintage rim with high end FRM carbon hub; CONTINUE:


Zipp 280, DT240s, Cx-ray
De très bonnes roues, légères, assez rigides et fiables;
Very good wheels, light, quite stiff and reliables; CONTINUE:

Gallery


Open Pro, Centaur, Dt compétition
Une roue arrière fiable et à tarif réduit
A cheap and reliable training rear wheel; CONTINUE:


Or7, Tune Mig66 & Mag190, Cx-ray
Un look rétro et un poids à faire palir les dernières roues!
A vintage look but a crazy light wheelset!

Roue avant
Front wheel; CONTINUE:


Roue arrière
Rear wheel; CONTINUE:

Gallery


Argent10, FRM carbone, Cx-ray
Légéres, et très nerveuses. CONTINUE:


Light and very responsives.

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Lew Racing wheels, why are they so attractive?

This year, two new lightweight and high-end wheelsets hit the market, certainly to face up Carbon-Sports and Lightweight wheels supremacy. Lew Racing has announced on the 27th of January its Pro VT1 and Mavic, its Cosmic Carbon Ultimate the 15th of February. Both of them have serious assets related to the material, the technic, the service or the price to intimidate the well known and famous german brand.

Click to enlarge

Mavic simply modified Lightweight wheels’ Heinz Obermayer concept. There is a truing system on the rear wheel, differents shapes and materials for the hubs and the rims. The main process still remains the same: the spokes are laminated as one piece inside the rim and are wrapped around the hub. If a spoke is broken, the wheels are unusable, they can be put with the waste! They cost more than 2300 euros for the Mavic and 2600 or 3600 for the Lightweight Standard and Obermayer, the bill is quite high…

Spoke replacement

  Broken spoke around the hub notch

The advantage of Lew Racing wheels is about the possibility to replace any part of the wheel: the spokes, the hub or even the rim. This is possible thanks to the manufacturing process that is totally different from the two sets we spoke about above.

Here, the spokes are bonded inside the notches of the hub and the rim via a specific agent. They provide the stiffness and the integrity of the wheel when the manufacturing process is ending.
Basically, it is simplist… but so advantageous!

Indeed when a spoke has been damaged, Lew Racing removes it by heat, internal pressure and external force. A reactive agent is used to completely remove any trace of bonding product at the spoke/hub and spoke/rim interface.

 
Repaired spoke

Then, a brand new spoke is replaced and bonded, just like it was destinated to a new wheel.
After that, a test on the road and several controls ensure the precision of the wheel.

Comparizon

As comparizon, you can realize the differences between the three wheelsets thanks the following table:

  Lew Racing PRO VT1 Lightweight Generation 2 Mavic Cosmic Carbone Ultimate
Rims – 46mm deep
– Carbon / Boron
-230 g
– swirl generator lip
– 53mm deep
-Carbon 3K
– approximately 290-320g
– 40mm deep
– Carbon 12K
– the rear is assymetrical
Spokes -16 front / 20 rear
– Carbon / Boron
– NACA 0029 airfoil section (aeronautic comitee)
– 3g
– 12-16-20 front / 20 rear
– Carbon / Kevlar
– 20 front / 20 rear
– Carbon
– Truing and adjusting system on the non drive side of the rear wheel
Hubs – Carbon / Boron
– Rear hub has 3 flanges, the two exteriors for the stiffness and the cantral one to transfer the torque
– boron axles, 15mm of diameter
– Carbon 3K for both front and rear hubs
– alloy front axle: 15mm of diameter, carbon rear axle: 15mm of diameter
– Front is Carbon 12K
– Rear is made out of alloy
– alloy 9mm of diameter axles
Manufacturing process Lamination / Bonding Lamination / moulding Lamination / moulding
Carbon brake pads No Yes Yes
Wheelset weight 880 to 920g (Shimano and Campagnolo versions) 915 à 1090g (super light 12/20 Obermayer version and Standard 20/20 version) 1185g
Service Each part is serviceable, a 4 year "No question asked"   warranty extension programm is available for a complete replacement. It costs US$1000 The rims is sometimes reparaible. Otherwise, there is a 30% discount on a complete new wheel MP3 extension programm warranty. Complete replacement under certain condition
Price 4100 euros (5500 dollars) From 2600 (3500 dollars) for the Standard to 3600 (5500 dollars) euros for the Obermayer 2300 euros (2700 dollars)



What makes the Pro VT1 so attractive?


– Aerodynamics

Lew Racing Pro VT1 wheels are thought and designed into every single detail. They feature several new concepts. Aerodynamical properties seem to have been a priority during the conception of the wheel: a swirl generator lip on the 46mm deep rim and the NACA 0029 airfoil section spokes improve the drag properties of the wheels.

Click to enlarge






Click to enlarge

– Torque transfer

Another interesting feature is about the rear hub. To transfer the torque, we usually cross the rear wheel spokes as much as we can to place them as tangential to the rear hub. Because of the bracing angle, they are not in the same plane as the rim and so they get useless stress. With this special design, the rear wheel has the advantages of both the high bracing angles bringing superior stiffness and the zero degree bracing angle providing the perfect torque transfer…

Rear hub, triple flanged

The rear hub is triple flanged: the two exterior ones are far from each other (60.61mm, Lightweight width is 58mm and Mavic CCU width is 55mm) and receive radial spokes for a maximal stiffness. The central one gets four spokes 25% oversized. They are tangential to the hub to transfer the torque generated by the rider. This flange is placed perfectly in the same plane as the rim to force the spokes working only in traction and to prevent them from bending.

Click to enlarge
Photo ©: Fairwheelbikes.com
Click to enlarge
Photo ©: Fairwheelbikes.com


Click to enlarge
Photo ©: Fairwheelbikes.com
Click to enlarge
Photo ©: Fairwheelbikes.com


– An excellent stiffness, in theory

One thing is sure, thanks to several things, related to the architecture and the material used, in theory the wheels are very stiff. The distance between the flanges of the hub is high, it reduces the rim movements between the brake pads while accelerating. Then, the second reason for stiffness is due to the spokes. Fully inserted at the bottom of the hub and rim notches, they are then bonded inside their compartment. Five times as stiff as the traditionnal stainless steel spokes, they are as well three times more resistant to compression and double the tensile strength. These properties mixed to their full insertion at the bottom of the notches allow them to work both in compression and traction (Mavic isn’t innovator on this concept though). Thanks to this, even with very low spoke tensions the stiffness should remain high.
We are impatient to get the wheels to test them in laboratory…


– Weight, inertia & sturdiness

Beside all these features Paul Lew introduced on his wheels this year, the overall weight of the wheelset is between 880 and 920g… which is very low. This weight can be reached thanks to the carbon/boron material and the special DEX-LCM™ technique developped for the American department of defense. About the inertia, the Lew wheels rims weight only 230g while their height is 46mm. It means they should be incredibly easy to accelerate. As comparizon, Lightweight rims weight is between 290 and 320g.
Last but not least, the spoke tension in these wheels is very low. Therefore, even with a broken spoke, the wheel remains true, with no hoop nor big change in stiffness or behaviour. This is another breakthrough in wheel functionning…

Interview of Paul Lew, engineer and designer of Lew Racing PRO VT1 (11,8Mb)


Thus…
Paul Lew wheels definitely have an enormous advantage over the Lightweight wheels and Mavic CCU whose design is very efficient but is growing older and is almost impossible to repair.
Mavic, with its MP3 program replaces the Cosmic Carbon Ultimate for 185 euros. Carbon-Sports proposes a 30% discount on a new wheel. Here, for the Lew wheels there is only to remove the broken spoke then bond a new one… which is far cheaper than a complete replacement for both the customer and the company.
The only disadvatange of Lew wheels is that they are some hundreds extra euros!


Extras


– Hub servicing

Rear hub disassembly (11.8Mb)
 
Rear hub assembly (7.18Mb)

– Spoke magnet




Click to enlarge
As a nice and useful detail, the magnet is delivered with a Pro VT1 set and is inserted on a spoke. It can be stuck on any spoke. It has to be slided into position then bonded with super glue.

Click to enlarge
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The secret of Lightweight wheels

Lightweight wheels by Carbon-Sports

This year, our journey at Friedrischafen for the Eurobike earl in September has been unforgettable. Close to the Constance lake where the three countries Germany Austria and Switzerland meet. The Messe is just 72.000 square meters of exhibition, which was really big. It has been a dream for us to be there as journalists to report the news. It was a dream come true and we simply didn’t think we could see so many amazing things there. Not only had we the chance to see this exhibition but also the chance to mix with Carbon-Sports‘ fantastic guys who let us in on the secret of Lightweight wheels! Continuer la lecture

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Shimano 2008? Electric groupset and new wheels

Almost a year after the first prototypes have been used on pro races, Shimano is doing that again with its Dura-Ace electric groupset that seems to follow a long test in order to validate the product in the best conditions.

Some design changings have been done to save some weight (for example on the rear derailleur) and make the whole group nicer.

Here are the pictures of the jowels used by Rabobank :




 

Photos from Kleinistic (foromtb.com).

Previous Roues Artisanales.com articles: 1, 2, 3, 4


On the other side, Shimano worked as well on new wheelsets. Some new hubs with smaller but more distant flanges will reduce the total weight and increase the stiffness. These new versions, called 7850 have external red anodized nipples while the current models have hidden nipples.
Here are the tubular versions:




Photos by Adam Hansen.





The clincher version is more specific since the rims are partially made out of carbon. 1.2kg for these wheels that will be available from Septembre 2007.

 
 
  
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Great wheel test, 2006 version

Link great wheel test 2008 version

The last year in August we were glad to analyse the wheels test performed by the german magasine called TOUR. This year, they have done it again with some
other models. The protocol is similar to assure the tests reproductibility. An important data base is available and we propose it here.


Tests criterions:

Aérodynamism: Ability of a wheel to penetrate the airflow. The lowest this number is, the better is the wheel. The unit is the Watt. In the test,
the watts absorbed at 30, 40 et 50km/h are given. We will only use the figure at 50km/h.

Inertia: Ability of the wheel to keep its speed. The lowest the value, the easier is the wheel to change its speed (acceleration or deceleration).
On the other hand, the higher the value, the longer the wheel keeps its speed. The inertia directly translates the behaviour of the wheels, it’s a more important value than the weight itself. The
unit is the Joule in this test but normaly the gr/mm², see the measure protocol to know more.

Lateral stiffness: Ability of the wheel to lateraly move under strain. The highest the value, the less flexy is the wheel under your pedal stroke
and while cornering. So it translates the stiffness of the wheel and how much it will flex when the wheel won’t be perpendicular to the ground. The unit is the N/mm.

Weight limit: Maximal user weight for a safe use. Over this limit, one should contact the manufacturer to know if the wheels can be used because it
may be dangerous.


Protocols:

Aerodynamism test: The test was performed at the Technical University of Lyon. The open windtunnel design has been optimized for wheel testing by
Mavic. Only front wheels are tested. Wind speed is 50km/h. The wind and drive forces of the belt driven wheel is measured. Using this method both aero drag and drag that’s caused by the rotating
wheel itself can be measured. The aero drag is tested at several angles by turning the wheel away from the wind direction between 0 to 15 degrees. The testing procedure is fully automated. In every
position 3 test values are taken which have to correlate closely to each other for the test to be valid. The curve only represents data taken from a single speed.

Inertia test: The wheel is hung up with a magnet at the bottom. They then swing it and the tachometer at the bottom measures the period duration.
They repeat the test 3 times. Then, calculate the energy required to accelerate the front and rear wheelset including tires to 30km/h. (see this page)

Lateral stiffness test: Wheel is fixated with a skewer to their testing equipment. A line is tied to the rim between the spokes. The force necessary
to deflect/pull the wheel sideways and the resulting amount of movement are registered by computer. The resulting value is N/mm and it take from both front and rear wheel.


2005 and 2006 results by alphabetical order:

Model Aero (W) Inertia (J)
Lateral stiffness front / rear
(N/mm²)
Weight limit
(Kg)
Ambrosio X-Carbo 31,5 114 65 / 40 90
Bontrager Race X Lite Carbon aero 23,4 105 67 / 44 no limit
Campagnolo Eurus 27,8 123 61 / 58 82
Campagnolo Hyperon 32,1 97 55 / 53 82
Campagnolo Bora G3 23 103 53 / 44 82
Citec 3000S 30,6 127 57 / 56 99
Citec 3000S Aero 25,5 129 55 / 56 89
CKT Splendor 21,7 115 64 / 54 110
Corima Aero 24,7 106 65 / 38 no limit
Corima Turbospoke 23,1 111 34 / 34 no limit
Easton Tempest II Carbon 21,6 101 61 / 46 no limit
FRM FL-R 23 SD Aerolight 24,6 105 53 / 32 no limit
FSA RD-600 28,7 124 40 / 33 no limit
Fulcrum Racing Speed 23,7 102 55 / 42 no limit
Gipiemme Carbon 5-5 24,1 148 68 / 40 120
HED Hed 3 19,7 129 36 / 35 100
Lightweight Obermayer 24,8 84 78 / 57 80
Lightweight Ventoux/Standard 27,3 88 55 / 50 no limit
Mavic Aksium Race 30,0 143 74 / 48 no limit
Mavic Ksyrium ES 33,2 120 56 / 47 no limit
Mavic Cosmic Carbone SL 21,9 143 59 / 53 100
Ritchey WCS Carbon 19,3 97 37 / 32 no limit
Rose Aerospoke 23,0 165 33 / 29 no limit
Shimano WH-7801 Carbon 50 22,9 110 78 / 51 no limit
Shimano WH-7801 Carbon 24,4 98 64 / 51 no limit
Shimano WH-R560 26,1 132 58 / 48 no limit
Tune Olympic Gold 2005 24,1 88 37 / 33 90
Tune Skyline 2006 28,1 78 42 / 28 85
Vuelta Carbon Pro WR 20,8 108 46 / 30 100
Xentis Mark 1 25 103 40 / 37 no limit
Zipp 808 18,1 107 53 / 41 no limit

Graphs of the results:

Aerodynamism; front wheels ranked from the fastest to the slowest. The wind is 0°.

Click to enlarge

The Zipp 808 tested the last year are still the fastest of this comparative. It will be hard to beat it, the 82mm dimpled deep rim is very efficient. The Ritchey and Easton are close, they use the
old Zipp 404 rims without the dimples. They are very good too. The special 3 spokes HED and the Vuelta are at the front of the first pack while the Corima Turbospoke (3 spokes) and the Rose
Aerospoke (4 spokes) are a little slow compared to some conventionnal wheels like Mavic Cosmic Carbone, Shimano Carbon 50mm or Campagnolo Bora G3. It shows that a conventionnal wheel well designed
can be faster than a time-trial specific wheel.
The Ksyrium ES are very bad compared to the peloton. The thick spokes and the flat machinned rim isn’t a good combo.
As a whole, on this graph the deep rims are obviously leading. They are followed by some wheels we could qualify as « transitory » such as the Citec 3000S aero to the FSA RD-600. Then the wheels non
designed for the speed are at the bottom of the rank.

As information, a standard wheel with a flat rim and 36 round spokes absorbs 48W at 50km/h.

Inertia; wheels ranked from the easiest to change its speed to the hardest.

Click to enlarge

The weight of the rim is here what is going to have the most influence on the inertia of the rim. Thus, the Tune Skyline based upon Reynolds KOM rims, Cx-ray spokes and Mig45&Mag140
(1, 2, 3, 4) are on the highest place of the podium, a little before the
Lightweight Obermayer tested in 2005. The Tune Olympic Gold used the very light X-treme high profile (45mm) rims and so they are obviously on the podium as well. It’s a draw with the combo
Lightweight Ventoux/Standard (low profile rim at the front and deep
profile
rear rim).
These four sets are far in front of the principal peloton closed by the Shimano WH-R560. The following wheels are far from this pack because of their heaviness. They will be prefect for
cruising.

Stiffness; front then rear wheels ranked according to their lateral rigidity properties from the stiffest to the
flexiest.

Click to enlarge

Click to enlarge

First of all, carbon spoked wheels are pretty flexy, the HED 3, Corima Turbospoke and Rose are far from the head. A lot of thin spokes is stiffer than a couple of big spokes.
High profile wheels are at the top of this rank even through there are some exceptions as the ones using light hubs or low bracing angle on the non drive side. For example Ritchey, FRM, Tune
Olympic Gold. The low spoke count is not really the problem because the Easton, with only 18 and 20 spokes are very stiff (16/24 for the Ritchey and 18/24 for the Tune). It proves that the wheel
build or the design of the hub has a great influence on the overall stiffness of the wheel and can compensate for a low spoke count. The perfect example is the rear Campagnolo Bora G3: a low non
drive side spokes count (8) but the bracing angle is very important and so the stiffness is not that bad. The Eurus using a similar pattern is pretty good too.
Last important point about the Shimano Carbone (flat and deep rims), they are very stiff. The spoke count is very low (16/20) but the drive side radial pattern and non drive side crossed pattern
(the same as the IsoPulse system from mavic) gives a good spoke tension balance and beside this a good stiffness. It seems Shimano has pushed further this mavic design since Shimano wheels
stiffness is higher than the Ksyrium ES. They certainly use stiff carbon rims as well.

Quick remark about the Obermayer tested the last year: the rear wheel stiffness wans’t good because a pre-production version had been tested. The current versions reach 57 to 60N/mm for the rear
wheel (instead of 37N/mm the last year for the pre-production version and 50N/mm for the Standard). So the Tune carbon axle is not bad but stiff.

Interpretations

Like the last year, here are some ratio that will show the ability of the wheels for differents use.
The ratio are not fully representative of the reality, it gives an idea on how good a wheel can be for an application.

In first, the moment of inertia/aerodynamism ratio will show the ability of the wheels to suit for high speed cruising rides or time-trials with no regular
accelerations. The high moment of inertia will keep the speed while the aerodynamism has to be the best as possible to reduce the drag.

Click to enlarge


There is no big surprise here since the high profile wheels and (relatively) heavy are at the top while light wheels are doubly disadvantaged for
these exercises because most of them are flat.
The two first positions are taken by carbon spoked wheels (4 and 3 spokes) while the well known Mavic Cosmic Carbone is very close.
Some low/medium profile wheels as the Citec 3000S Aero or the Shimano R560 are in the first half thanks to the high inertia and relatively good aero combo.

Then the stiffness/moment of inertia ratio will translate the ability of the wheel to climb or accelerate. In mountain or hill, while accelerating after a
corner or in the peloton, the cyclist stands on the bike from the left to the right transmitting an important and irregular torque. Therefore he needs stiffness and low inertia to be the least
tired.

You will find here, both front and rear wheel graphs ranked from the best wheel to climb to the worst one of this comparative.

Click to enlarge

Carbon wheels are at the top of the cobble. The Lightweight Obermayer are unbeaten, very stiff and very light, they easily win the uphill race. Shimano wheels are excellent as well and the deep
front wheel is even better to climb (theorically) than its little sister with flat rims (should be verified in real conditions though). No huge surprise here either even through the Tune Skyline
2006 are disappointing although they have the lowest moment of inertia.
It seems lightness and stiffness are rarely associated.

Click to enlarge

As for the front wheels, rear wheel rank follow a similar outline. Carbon in first and TT or medium range wheels at the bottom. It seems there are two intruders in the first places: the Campagnolo
Eurus and the CKT Splendor.
We spoke in ’05 about the Reynolds KOM or the Zipp 250 which should take the first places in such a table. This is finally not the case since the TUNE Skyline 2006 using Reynolds KOM rims can’t
even reach half the table. They will anyway be very easy to use in mountain whether the rider is very light or accelerate smoothly.

Conclusion

From the tests, a wheelset seems to be overall better than the others. It is the Shimano WH-7801 Carbon 50mm. A good aero, an excellent stiffness and a medium inertia, here are the characteristics
of this versatile wheelset that should get much more attention. We can notice many sets destinated to the mountain or the criteriums such as the Campagnolo Hyperon, the Lightweight Obermayer or the
Ventoux/standard, the Shimano Carbon…
Of course some others sets differ from the others thanks to their qualities in the differents domains. We let you make your own opinion about the wheels we didn’t speak about.

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Speedcomposites Sinus 2007 wheels (1002 gr) [EN]

    Far away from asiatic plants, Lars Van Beurden owner of Speedcomposites improves again his product for 2007 using Sapim cx-ray spokes as an option on his Sinus tubulars wheels.

 

 

Lighter and lighter, this wheelset was originnaly destinated for the Cyclo-cross, so it will also be suitable for road use even through they hit the scale at only 1002gr (fr 439, re 563) with 24 spokes in, both the front and rear wheel. The set would definitely be under a kilogramm with a 20 spoke front wheel.

 

 

front wheel 439 gr

rear wheel 563 gr

 

 We will firstly detail each component of the wheel before reviewing the set.

 

THE SPOKES

The dutch wheel maker trusts Sapim spokes and now proposes his wheels with the bladed Cx-ray spokes after requests made by some racers It makes the wheels slightly stiffer. Beside this change, the specific shortened hidden nipples are  filled with nylock that uses the principle of nylstop to prevent any tension loss of tension. The straight pull head of the spokes reduces the risk of failure and they are easier to hold and tighten because of their flat shape.

 

Spécific nipples and black anodized spokes

   

 

THE HUBS

The hubs are machinned out of an aluminium block. Upgraded for 2006, they are now even more reliable thanks to extra seals (seen in blue on the picture). The rear hub has 4 cartridge bearings, 2 of them are in the rotor and 2 in the hub body. Still looking for the best performance, the spokes are crossed on the non-drive side and touch each other; there is also the option to tie the spokes to add some extra stiffness.
  

Rear hub 201 gr

Front hub 81 gr

 

The freehub body is light it weights only 74gr including the bearings and the fitting is here awesome. There is no setting required, every parts fit each other perfectly, the play setting is the work of the craftsman who win recognition here. There are 3 wide free-hub pawls that guarantee a perfect torque transfer.
 

The dismantling requires a 10mm hex key. It saves again a few grams since it’s more machined than traditionnal axles.

Front hub details

 

 
THE RIMS

The rims are full carbon. Unidirectionnal fibre provides the rim with its finish, with discreet and well-finished stickers placed underneath glossy clearcoat so there is no need to worry about peeling them off after a few cleans. The bracking track has a matt finish and is machinned for better bracking performance. The rims are hollow, there is no additionnal foam inside that could certainly be useless since the size of the rim is quite small (width 21mm, height 25mm). The join is invisible, we guess this manufacturer secret will stay unknown for a while. The same rim is the same for both wheels and has a very nice, discreet, and slightly aerodynamical shape.

The spokes holes provided the most difficult part to achieve because of the strain concentration at the nipple. The solution used here to realize a strong and light rim (mean weight is 245-258gr) is to drill a very narrow hole (2.5mm) to let the spoke transfer most of the strain without weakening the rim.

 

 

THE WHEELS 

We have detailed each part of the wheels, now we are going to analyse them. These wheels with their sharp finish and interesting look will best match dark carbon fibre bikes.

 

FRONT WHEEL

The front spoke pattern is radial and the hub has small flanges to reduce the material quantity used and therefore its weight. The distance between both flanges is 83mm which is a lot compared to 72-73mm for Shimano Dura-Ace, Campagnolo Record, DT Swiss 240 or Mavic Ksyrium ES. This width will increase the bracing angle of the wheel and so the lateral stiffness as well. On the other hand, this big bracing angle will make the wheel less aero. The spoke tension is 80-90kg.

 

REAR WHEEL

The rear spoke pattern is radial for the drive side and 2 times crossed for the opposite side, this solution is already used by Shimano and by Mavic who refer as IsoPulse. The solidity of the components and especially the rims allow an optimal spoke tension close to 70-110kg.

 

 

 

  BEHAVIOUR

 

The built quality and the components used promise a strong wheel. These light wheels will allow you to accelerate quickly. The very light Cx-ray spokes bring some comfort to the wheel. With some good tubulars, the wheels will also absorb the imperfections of the road. In addition to this ride quality, the low inertia of the wheels is a great advantage at high speed when combined to a good stiffness. On the other side, it’s a disadvantage when cruising. Speedcomposites wheels give their best when the rider is accelerating or is climbing any kind of hill or mountain. The lightness will always outweight any disadvantadges, and will remain so.

About the braking power, it is better to use special brake pads. When the wheather is dry, a normal compound is suitable, it could even apply too much braking force and the wheel could block easily. The contrary would happen under wet conditions.
We have not been able to test the long-term reliability yet, but we will present you a long term test in a few months.

 

  Lightweight on the scale but heavy performance
 

 

 

CONCLUSION

Whereas art and craft seems to be disappearing day by day in preference to marketing hype behalf, a brand new European artisanal firm producing in Europa and only thinking about the quality of its products is a good new for us.

Considering the product quality, we can expect a great reliability from the mechanical parts (hubs, free-wheel). The components machinning precision is so high that the wear will proportionnaly be lower.  Afterwards low quantities productions give the builder a total control of  his process and a perfect knowledge of his product. This wheelset will fit any kind of rider because it keeps comfort, strength but also efficiency regarding the weight to rigidity ratio. They perfectly compete with Campagnolo Hyperon Ultra, Zipp 202…etc with a superior finish, lighter and furthermore with an incredible price (about 1000 € the wheelset !!!).

 

Weight of similar wheels:

WHEELS

WEIGHT

Lightweight Ventoux (DT Swiss) 

 1020 gr  (claimed weight)

Zipp 202

 1032 gr  (claimed weight)

Campagnolo Hyperon Ultra

 1220 gr  (claimed weight)

Shimano Dura-ace 7801 carbone

 1310 gr  (claimed weight)

  

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Fibre-Lyte jockey wheels

This summer we have been happy to test some carbon fibre chainrings made by Fibre-Lyte. This british company has worked on some carbon jockey wheels lately and we are proud to unveil them as exclusivity… and already tested!


They do not use micro bearings (as others companies do) that could easily fail after some hundreds kilometers but rather ceramic bush that provides low friction to save as much energy as possible. These carbon pulleys require a drop of oil on the bush to give their best.

At this point, I could only do slightly more than 1.000 km on them since I had to stop the bike for a few time because of the end of the season. So far, I didn’t meet any problem for these 8gr tiny parts. They worked perfectly and I couldn’t notice any difference in shifting between Campa stock ones and these ones.


They will be sold in a few differents versions, one with 3 straight spokes, another one with 3 aero spokes, one with 4 aero spokes and also a solid aero one for TT! 🙂



The jockey wheels can be easily disassembled since we just have to place a thin tool between the wheel and the non-moving part.



Prototype version
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LOOK Eole wheels

The famous french company called LOOK has worked this year on an wheelset that is an original equipment manufacturer. They will equip their own bikes in 2007.

Destinated to medium range bikes, the VO2 Eole has been drawn by Pierre-Yves. The hubs bodies are forged then machinned from aluminium 7075T6 to receive straight pull spokes. These hubs are original and innovative since they require straight spokes which fit it as traditionnal bent spokes.





Click to enlarge

Built with 20 radial front spokes and 24 crossed rear spokes, their colors are differents according to the side of the wheel. Thus, the freewheel bike side has got black spokes while the other side has got silver spokes.

The rear wheel is laced with 16 drive side spokes and 8 non drive side. This 2:1 ratio associated with a specifical hub design and a 24mm deep asymetrical rim results in a perfectly balanced spoke tension on both sides and therefore a stabler wheel.
The distances from the center of the hub and the flanges are respectively 19mm for the right side and 44mm for the left side, we then get a 1:2 ratio while taking into account the 2mm asymetry of the rim (21 and 42mm). The drive side spoke count is twice the left side and so the tensions are the same on both sides of the wheel.

SolidWorks front hub drawing
SolidWorks rear hub drawing


Click to enlarge

SolidWorks drive side spoke pattern drawing
SolidWorks non drive side spoke pattern drawing


Click to enlarge

SolidWorks rear hub body drawing

Click to enlarge

The wheelset is claimed to be very stiff and hits the scale with 1780gr. It’s then not a feather for sure.

Click to enlarge

Let’s hope this concept will be pushed in its last cuttings off and will therefore make a very light wheelset.

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Tour de France, Mavic, Campa 2007, Specialized wheels

Mavic:

Adam TranterFusion-Media.co.uk could take at Morzine some nice pictures of the Mavic carbon wheels we’re intensively talking about since many weeks.
Laurent could take a clear picture as well and slightly edited it to increase the clearness.

Final description is conform to what we announced in the last articles and the wheels should be presented for the Eurobike. We’re now sure that only the front hub is made out of carbon. The rear one is realized from a very light alloy.

Here are the pictures:








They should be called the Mavic Cosmic Ultimate.

Mavic talks about these wheels on the official website HERE.

Previous RouesArtisanales article: 1, 2, 3, 4



Campagnolo:

Wheels

We already talked about the 2007 Campa news for example with the Record, Chorus, Centaur and Veloce but not yet about the new Shamal Ultra wheels reaching a nice 1385gr on the scale. A bling gold colour and carbon hubs are the main improvements.




Cranksets

On Campagnolo main site, you’ll find a full descriptive of the Ultra torque cranksets. They talk about mechanical properties, weight or installing procedures for example. LIEN. Shamal Ultra full descriptive can be found at the bottom of this page.



Specialized:

The american brand has released new special looking wheels. They look very special, one like or doesn’t but anyway the contrast is huge with classic wheels we see every days:

Very big flanges hub and short spokes make according to Specialized the wheel very stiff and aero in spite of the low rim height. Claimed weight is 1750gr for clincher tires.

More informations on Cyclingnews.

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Mavic new wheel.

We’ve been told Mavic was going to release a brand new wheel for the incoming Tour de France.
Made in collaboration with one of the most famous wheelbuilder, the wheelset should be between 980 and 1280gr. The rim height is close to 45mm while Kevlar spokes are either paired either traditionnaly laced on the testing wheels. The front wheel has got 18/20 spokes while the rear one has got 24 of them.
Testing wheels have been seen with alloy hubs.

The wheels (paired spokes version) look like a Lightweight/Bontrager mix.

We hope to be able to show you a picture soon.

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First set of Lightweight Ventoux wheels

Fairwheelbikes forum moderator  LJ  got a nice birthday present: the first set of CarbonSports Lightweight Ventoux wheels. This is the first set to go out to the public. LJ opted for the Ventoux version with Tune hubs (equivalent to the LW Obermayers), not the Ventoux DT wheels (equivalent to the Lightweight Standards).


We thank him for sharing these nice pictures with us!

Remark the 24 spokes in the rear wheel.



click on the image to enlarge





The wheel magnet is gluid to one of the spokes.



Weight of the wheelset: 444gr front + 548gr rear = 992 gr



He is the wheelset in LJs Pinarello Paris carbon bike.



More pictures are added in the Lightweight gallery on RouesArtisanales.

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The earth fastest wheels!

There’s today many beaten records, here are the world’s fastest downhill wheels;

With a nice 47lbs peripherical concentrated, these wheels will make you reach insane speeds, and the most important is that you even don’t have to pedal! 😉
Accurates weight scales are useless.
Wheelset weight; 94lbs

Source: Velonews

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Lightweight disk wheels lightened

Carbon Sports now produces disk wheels lighter than claimed on their website. They are now between 840 and 860gr while they were before made at 910gr.


A weight save for this wheel made out of carbon fibers threads (equivalents to spokes) that leave the hub sheel tangentially and are wound around two thin foam cores



Source: CarbonSports

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MTB wheels 1017gr

Fairwheelbikes’ record from the 12th of december 2005 is beaten, hawkpower could reach 1017.18gr while using Extralite UltraTerra serials hubs weighting just 45 and 149gr (for straight pull spokes), custom Notubes rims for 301 and 305gr!!
28 titanium spokes and alloy nipples for this …unusable set…? Who knows!





Source: mtb-news

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Wheel torque transfer

Theory:

In order to optimize custom wheel build quality, I looked for methods to achieve maximum benefit from rear wheel torque by closely studying wheel geometry.

Wheel torque transfer efficiency depends on two spokes angles in relation to the rear hub.

  • The first one is the angle the spoke makes when we look at a wheel from the side, as it approaches 90°, the more tangential it is, the better the torque transfer will be. If the spoke is perfectly tangential to the hub, we can state that the longitudinal torque (CL) transfer is 100%. When the spoke is radial, we can state that it’s null, since the spoke will work under a bending load (it’s not made for that) rather than a pulling load.
  • The second one is the bracing angle. Look at a rear wheel from the back, it’s the angle between a given spoke and the imaginary line perpendicular from the hub. The closer its to 0°, the more efficient torque transfer will be. If this angle approaches 90°, we can state that the transversal torque (CT) transfer is null. (impossible in practice as it would require an infinite hub width).  This angle is always very small, we can consider that it has almost an insignificant effect on torque transfer. (To a far greater extent it’s the angle that effects the lateral stiffness of a wheel).

Total wheel torque will then result in the following equation:

 

To calculate CL, we take the first angle that is the key feature of longitudinal torque transfer.
Using a known bracing angle and spoke length, and by projecting it against the imaginary straight line coming from the flange hub axle, we will then find its length on the plane made by the flange.


We can find B through:


From this length, we’ll apply the Al Kashi theorem in order to calculate the longitudinal torque angle.

Al-Kashi’s theorem reminder; we can apply the generalized Pythagoras formula in a non right-angled triangle.



From the B length we just found, we apply this theorem in the following triangle made by the straight lines called A, B and C to calculate the green angle. Actually we’re looking for its complementary angle; the blue one.

We find this formula for TêtaL :

The figure of cos-1 [A2+B2-C2/(2AB)] has to be multiplied by 57.296 when working in radians. It’s derived from 180/pi; the ratio between radians and degrees.

Now we can determine CL; the longitudinal torque transfer efficiency through an easy cross calculus from the perfect transfer (100%) and its angle (90°)


With similar thoughts, we can establish the curve of the transversal torque transfer according to the bracing angle;


L= spoke length
A= flange radius
B= spoke length projected on the plane created by a flange.
C= Effective radius of a rim.

ӨL= Torque transfer angle on the plane created by a flange.
ӨT= Torque transfer angle on the transversal plane created by a flange (bracing angle)


Example:

Example of the rear wheel that was presented a few days ago on Roues Artisanales (Zipp 285, TUNE Mag190, 28 spokes crossed 3 times);

We know L= 273,3mm (theoretically) and ӨT= 4.4° so B= 272,5mm. We then get ӨL = 80° and so CL=88%. In addition, we get CT=95% through the last formula.

We are now able to assess the efficiency of  torque transfer on the right hand side of the wheel; CTotal = 84%.


Interpretation:

The efficiency of  the right side torque transfer is 84%. It means that when we apply torque to the hub, one spoke in two (the pushing spokes only act while braking) will transmit 84% of the torque by traction.
The last 16% percent will be transmitted through spoke bending. Spokes aren’t made to work under bending loads due to the almost complete lack of rigidity. Meaning, that we have to try and achieve angles for ӨT and ӨL as close to 90° and 0° respectively in order to reduce spoke stress to a minimum.

However, some factory wheels such as the Neutron, that are amongst the strongest and the most reliable we can find on the market, are built with a radial left pattern. It can be explained by the fact that the non drive side transmits less torque than the drive side (balance ratio is around 85%/15%). Meaning, that the left spokes which are submitted to a bending loading is kept to a minimum. Nowadays spoke quality is of such a high level that it doesn’t have a significant impact on durability. Additionally, these wheels use specials nipples that minimize head spoke strain level.

Another "against the grain example " is the Ksyrium wheel, which has a radial spoke pattern on the drive side. This kind of spoke pattern is possible due to extraordinary mechanical properties of the spokes (but they lose tension quickly), a very stiff hub that maximizes torque transmission, and a rim with optimized nipple placement,  allowing for the non drive spokes to work almost exclusively under a pulling load.


I wrote this article based on my own knowledge, if you find a problem or you think something is wrong, feel free to contact me.

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The MTB lightest wheelset.

After the exclusivity some months ago about the world’s lightest road bike wheels ever built ( link ), here is the presentation of the lightest MTB wheels.

Still on purpose to mount a bike that will reaches the reasonables weights limits ( M2Racer project), Fairwheelbikes shop got the Extralite Ultraterra Ti weels (1135gr) then drills the rim. The weight after this procedure was 1117gr. The hubs are serials ones from Extralite; the Ultra hubs. Laced with 28 radials titanium spokes on the front and the rear non drive side, the rear drive side is two times crossed.
Toujours dans le but de réaliser un vélo qui atteindra les limites raisonnables du poids (projet M2Racer, le magasin Fairwheelbikes.com s’est procuré les roues Extralite Ultraterra Ti (1135gr) et a perçé la jante afin d’amener le poids à 1117gr. Les moyeux sont ceux de série de chez Extralite; les Ultra hubs. Dotées d’un rayonnage 28/28, elles ont un rayonnage titane radial à l’avant et à l’arrière côté opposé roue libre tandis que le côté cassette est croisé à 2.

Front wheel:



   



Weight: 501,9gr

Rear wheel:



   

Weight: 615,5gr

The pictures was taken with a 2,3gr tape already installed.

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Dura-ace 7801 Carbon 50mm wheels

Shimano finally has announced the release date of their much talked about 50mm deep carbon wheels. Public availability is planned for August 2006. The WH 7801 Carbon 50mm have been in use for over a year by various Shimano sponsored Pro Tour teams, that have requested aero wheels for flat races. For additional information see previous related article; LINK.

Claimed weight is 1500gr with 16 front spokes and 20 rear spokes. The rim will only be available in a tubular version and the rear hub will exclusively be Shimano 10s compatible.

These wheels have already received a design Oscar by iF International forum design in Germany.


Source: Shimano.

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XEDDEX wheels

XEDDEX wheels whose rims are made by the renouned GIGANTEX company have been revealed this morning by RoadCyclingUK. They are based on the A292 series hubs from NOVATEC, 50mm deep rims laced with 20 and 24 aerolite spokes.

Here are the A291 and F392 NOVATEC hubs:

The hubs on the wheels are the ones just over but has been upgraded a bit.
They come with titanium skewers. The price is 450£ while the weight of the pair is around 1455gr.

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