Shimano CJ-7S40 Cassette Joint Service Instructions

SERVICE INSTRUCTIONS Si-7Sa0B
CJ-7S40 Cassette Joint
Before use, read these instructions carefully, and follow them
for correct use.
NOTE:
e These service instructions explain the installation
method for the CJ-7S40 cassette joint, Be sure to
read them in conjunction with the service instructions
for the Inter-7 hub before use.
* The CJ-7S40 cassette joint should only be used with
sprockets from 16T to 22T, If you are using a 14T
sprocket, use the CJ-7820 cassette joint instead. -
Installation of the cassette
joint to the hub
Align the yellow & mark on the cassette joint pulley
with the yellow A marks on the right side of the
hub body.
Yellow 4 mark
Cassette joint pulley
|
JETT)
;
>
1 ]
2 Align the yellow 4 mark on the cassette joint
* bracket with the yellow A mark on the cassette
joint pulley
Yellow A mark
Casselle joint brackel
3 Secure the cassette joint to the hub with the cas-
" sette joint fixing ring. When installing the cassette
joint fixing ring, align the yellow € mark with the
yellow 6 mark on the cassette joint bracket. After
installing the cassette joint fixing ring, turn it 45°
clockwise
Cassette joint fixing ring
Align the yellow
© marks to install.
Casselte joint bracket
Turn 45°
*—— Cassette joint fixing ring
| Fit the cassette joint bracket securely. |
Installation of the shifting cable Adjusting the cassette joint
Set the shifting lever to [1], and then attach the
“ inner cable to the shifting lever.
After checking that the end of the outer casing is
* sitting securely in the cable adjusting bolt of the
shifting lever, attach the inner cable fixing bolt unit
to the inner cable.
Inner cable fixing bolt unit
Note: Do not use this inner cable fixing bolt
unit with the CJ-4S30 cassette joint.
CS @)— Inner cable fixing rut
&— Inner cable fixing washer
10 mm
s——inner cable fxing bolt
(Black) Tere
| Pass the inner cable through the hole. |
101 mm
um
Pull the inner cable while atlaching the inner
cable fixing bolt unit.
(_Tightening torque: 4 — 6 Nm {40 - 60 kgfcm} )
Bring the cable around to the cassette joint pulley,
" hold so that the inner cable fixing nut is facing to
the outside (toward the fork end), and then slide the
flats part of the inner cable fixing washer into the
gap in the pulley.
Flals part of inner cable
fixing washer
AEX
Gap In pulley
Inner cable fixing nut
Cassette joint pulley
o
4 Turn the cable 60° counterclockwise and attach it
" to the hook.
Turn the
cable 60°
5 Attach the inner cable to the pulley as shown in the
"illustration, pass the inner cable through the slit in
the cassette joint bracket, and then insert the end
of the outer casing securely into the outer casing
holder
sm À Pass
through
the slit.
Quilter casing
holder
2 Insert into the outer À
casing holder.
Outer casing holder
Inner cable Pélley pracket
1 Set the shifting lever to [4].
* Check to be sure that the red setting lines on the
cassette joint bracket and pulley are aligned at this
time.
Red selting lines
The red setting lines on the cassette joint are
located in two places. Use the one that is
easiest to see
( When bicycle is upside down )
Should be straight
Cassette joint pulley
(_ When bicycle is standing up )
Should be straight
Cassette joint pulley
Cassette joint bracket
If the red setting lines are not aligned, turn the
cable adjusting bolt of the shifting lever to align
the setting lines. After this, move the shifting
lever once more from [4] to [1] and then back to
[4], and then re-check to be sure that the red
setting lines are aligned.
2 After adjusting the cassette joint, cut off the excess
" length of inner cable and then install the inner end
cap.
Inner end cap
These service instructions explain how to use and
maintain the Shimano bicycle parts which have been
used on your new bicycle. For any questions regarding
your bicycle or olher matters which are not related to
Shimano parts, please contact the place of purchase or
the bicycle manufacturer,
Please nole: Specilications are subject lo change for improvement without
nolice. (Enghsh)
SHIMANO
SHIMANO AMERICAN CORPORATION
Ons Stumano Drive, PO Box 19615. Irvine. Cablorma US A 927120400018 Phang TE4-5%1-5800
SHIMANO EUROPA
Indusireweg 24 NL-B071 CT Nunspeal, Holland Phone 31-3412 72222
SHIMANO INC.
3-77 Oumalsucho, Sahai, Osaka. Japan Phone 0722-23-3243
These service insiruclions are
printed on recycled paper ard
can be recycled agan
© Del. 1995 by Shimano Inc. PIT. SZK Printed in Japan