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Installation Of The Shifting Cable - Shimano CJ-8S40 Technical Service Instruction

Cassette joint

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Installation of the shifting
cable
Use a shifting cable with one inner cable drum.
SIS-SP (4 mm or 5 mm dia.)
Shifting lever end
Shield cap
Note:
Make sure that the shield cap is at the shifting lever
end.
Shifting lever side
1.
Connect the shifting cable to the shifting lever.
Refer to the Service Instructions which are
provided with the Inter-8 shifting lever.
Cassette joint side
2.
Set the shifting lever to
1
Set to
3.
Install the rubber cover and rubber bellows to the outer
casing holder.
Rubber bellows
Outer casing holder
4.
Wipe away any grease which may be on the inner
cable, and then pass the inner cable through the
rubber bellows. After this, insert the outer casing into
the rubber cover and set it into the outer casing holder.
Use a new inner cable. Do not use a cable which
has had the end cut off.
Be careful of the inner cable end
OK
Not OK
Cassette joint end
.
1
Rubber cover
Not OK
1)
While holding the end of the rubber bellows, insert
the inner cable. Be careful not to pierce the rubber
bellows with the end of the inner cable at this time.
End of rubber bellows
2)
Slide the rubber bellows onto the inner cable.
3)
Push the outer casing on so that it securely touches
the outer casing holder.
Inner cable
Outer casing holder
Rubber bellows
5.
After checking that the end of the outer casing is
sitting securely in the cable adjustment bolt of the
shifting lever, attach the inner cable fixing bolt unit to
the inner cable.
Inner cable fixing bolt unit
Note:
Do not use this inner cable fixing bolt unit
with the CJ-4S30 cassette joint.
10 mm
(Black)
Pass the inner cable through the hole.
127 mm
63 mm or less
Pull the inner cable while attaching
the inner cable fixing bolt unit.
Tightening torque:
4 – 6 Nm {40 – 60 kgfcm}
Inner cable
Rubber bellows
Outer casing
Rubber cover
Inner cable fixing nut
Inner cable fixing washer
Inner cable fixing bolt

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