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SL-M660 - Canyon

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ITEM<br />

NO.<br />

1<br />

2<br />

3<br />

4<br />

5<br />

6<br />

7<br />

8<br />

9<br />

1<br />

SHIMANO<br />

CODE NO.<br />

Y-6PZ 98010<br />

Y-6PZ 98020<br />

Y-6CD 33000<br />

Y-6PZ 98030<br />

Y-6PZ 98040<br />

Y-6PZ 98070<br />

Y-6MP 01100<br />

Y-6NX 51100<br />

Y-6MP 98080<br />

Y-8U9 14000<br />

Y-6CZ 98050<br />

Y-6PZ 98080<br />

Y-6PZ 98090<br />

DESCRIPTION<br />

R.H. Shifting Lever Unit<br />

L.H. Shifting Lever Unit<br />

Inner Hole Cap<br />

R.H. Indicator Unit<br />

L.H. Indicator Unit<br />

Cable Adjustting Bolt Unit<br />

R.H. Bracket<br />

L.H. Bracket<br />

<strong>SL</strong> Fixing Bolt (M4) 2pcs.<br />

Clamp Bolt (M6 x 15)<br />

Main Lever Cover & Fixing Screw<br />

R.H. Base Hole Cap & Bolt Unit<br />

L.H. Base Hole Cap & Bolt Unit<br />

A: Same parts.<br />

B: Parts are usable, but differ in materirals, appearance, finish, size, etc.<br />

Absence of mark indicates non-interchangeability.<br />

SHIMANO <strong>SL</strong>X Mega-9 Rapidfire Lever<br />

<strong>SL</strong>-<strong>M660</strong><br />

w/o Indicator Type w/o Indicator Type<br />

9<br />

7<br />

2<br />

5<br />

For Left Hand For Right Hand<br />

3 3<br />

6<br />

4<br />

8 8<br />

4<br />

6<br />

5<br />

A<br />

B<br />

B<br />

B<br />

A<br />

A<br />

B<br />

B<br />

7<br />

2<br />

<strong>SL</strong>-M770<br />

<strong>SL</strong>-M580<br />

9<br />

1<br />

<strong>SL</strong>-M530<br />

INTERCHANGE-<br />

ABILITY<br />

A<br />

B<br />

B<br />

A<br />

B<br />

B<br />

A<br />

0803-2797


General Safety Information<br />

WARNING<br />

• Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result<br />

in damage and/or failure of the chain.<br />

• Use the reinforced connecting pin only for connecting the narrow type of chain.<br />

• There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which<br />

pin to use.<br />

If connecting pins other than reinforced connecting pins<br />

are used, or if a reinforced connecting pin or tool which<br />

is not suitable for the type of chain is used, sufficient<br />

connection force may not be obtained, which could<br />

cause the chain to break or fall off.<br />

• If it is necessary to adjust the length of the chain due<br />

to a change in the number of sprocket teeth, make the<br />

cut at some other place than the place where the chain<br />

has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it<br />

is cut at a place where it has been joined with a reinforced connecting pin or an end pin.<br />

• Be careful not to let the cuffs of your clothes get caught in the chain while riding, otherwise you<br />

may fall off the bicycle.<br />

• Check that the tension of the chain is correct and that the chain is not damaged. If the tension<br />

is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain<br />

may break and cause serious injury.<br />

• Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano CN-7701,<br />

CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting problems<br />

may occur, or the chain pins might fall out, causing the chain to break.<br />

• The two left crank arm mounting bolts should be tightened alternately in stages rather than each bolt being fully tightened all at<br />

once. Use a torque wrench to check that the final tightening torques are within the range of 12 - 15 N·m.<br />

Furthermore, after riding approximately 100 km (60 miles), use a torque wrench to re-check the tightening torques.<br />

It is also important to periodically check the tightening torques.<br />

If the tightening torques are too weak or if the mounting bolts are not tightened alternately in stages, the left crank arm may<br />

come off and the bicycle may fall over, and serious injury may occur as a result.<br />

• Check that there are no cracks in the crank arms before riding the bicycle. If there are any cracks, the crank arm may break and<br />

you may fall off the bicycle.<br />

• If the inner cover is not installed correctly, the axle may rust and become damaged, and the bicycle may fall over and serious injury<br />

may occur as a result.<br />

• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the<br />

bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement<br />

parts.<br />

• Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the<br />

chain may come off and this may cause you to fall off the bicycle which could result in serious injury.<br />

• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.<br />

Chain<br />

9-speed super narrow<br />

chain such as<br />

CN-7701 / CN-HG93<br />

8- / 7- / 6-speed narrow<br />

chain such as<br />

CN-HG50 / CN-HG40<br />

Reinforced<br />

connecting pin<br />

Chain tool<br />

TL-CN32 / TL-CN27<br />

TL-CN32 / TL-CN27<br />

Technical Service Instructions SI-6PZFA-002<br />

Front Drive System<br />

In order to realize the best performance, we recommend that the following combination be used.<br />

Series <strong>SL</strong>X<br />

Rapidfire (Shifting lever) <strong>SL</strong>-<strong>M660</strong><br />

Outer casing SIS-SP41<br />

Type Triple<br />

Front derailleur FD-<strong>M660</strong> / FD-M661 / FD-<strong>M660</strong>-E<br />

Front chainwheel FC-<strong>M660</strong><br />

Chain CN-HG73<br />

Bottom bracket cable guide SM-SP17<br />

This service instruction explains how to use and<br />

maintain the Shimano bicycle parts which have<br />

been used on your new bicycle.<br />

For any questions regarding your bicycle or other<br />

matters which are not related to Shimano parts,<br />

please contact the place of purchase or the<br />

bicycle manufacturer.<br />

6.5mm<br />

7.1mm<br />

Silver<br />

Black<br />

Reinforced Connecting Pin<br />

End Pin Link Pin<br />

Note<br />

• In addition, if pedaling performance does not feel normal, check this once more.<br />

• Before riding the bicycle, check that there is no play or looseness in the connection. Also, be sure to retighten the crank arm<br />

fixing bolt at periodic intervals. (BB-FC, FC-PD)<br />

• If a squeaking noise is heard coming from the bottom bracket axle and the left crank arm connector, apply grease to the connector and<br />

then tighten it to the specified torque.<br />

• Do not wash the bottom bracket with high-pressure jets of water.<br />

• If you feel any looseness in the bearings, the bottom bracket should be replaced.<br />

• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.<br />

• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.<br />

• You should periodically wash the chainrings in a neutral detergent and then lubricate them again. In addition, cleaning the chain<br />

with neutral detergent and lubricating it can be an effective way of extending the useful life of the chainrings and the chain.<br />

• If the chain keeps coming off the chainrings during use, replace the chainrings and the<br />

chain.<br />

• When the chain is in the position shown in the illustration, the chain may contact the front<br />

chainrings or front derailleur and generate noise. If the noise is a problem, shift the chain<br />

onto the next-larger rear sprocket or the one after.<br />

• Apply grease to the left and right adapters before installing them.<br />

• For smooth operation, use the specified outer casing and the bottom bracket cable guide.<br />

• For details on the SIS adjustment method for double chainwheel specifications, refer to<br />

the Service Instructions for the FD-M665/667 front derailleur.<br />

• When installing the top route type, choose a frame that has three outer casing holders as shown in the<br />

illustration at right.<br />

• Use an outer casing which still has some length to spare even when the handlebars are turned all the way<br />

to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the<br />

handlebars are turned all the way.<br />

• A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other<br />

types of grease, otherwise they may cause deterioration in gear shifting performance.<br />

• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.<br />

• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.<br />

• If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may<br />

cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to<br />

these plastic parts.<br />

The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but<br />

such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering.<br />

• Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation.<br />

• Parts are not guaranteed against natural wear or deterioration resulting from normal use.<br />

• For maximum performance we highly recommend Shimano lubricants and maintenance products<br />

• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional<br />

bicycle dealer.<br />

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003<br />

Front<br />

chainrings<br />

Rear<br />

sprockets<br />

Outer casing holders<br />

Double<br />

FD-M665 / FD-M667 / FD-M665-E<br />

FC-M665<br />

Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan<br />

Please note: specifications are subject to change for improvement without notice. (English)<br />

© Mar. 2008 by Shimano Inc. XBC SZK Printed in Japan.<br />

Specifications<br />

Front Derailleur<br />

Model number<br />

Normal type<br />

Top route type<br />

Front chainwheel tooth difference<br />

Min. difference between top and intermediate<br />

Front derailleur installation band diameter<br />

Chainstay angle (a)<br />

Applicable chain line<br />

Applicable front chainwheel<br />

Chainwheel<br />

Model number<br />

Applicable front derailleur<br />

Chainwheel tooth combination<br />

Bolt circle diameter<br />

Crank arm length<br />

Chain line<br />

Bottom bracket shell width<br />

Thread dimensions<br />

Gear shifting operation<br />

This release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pulling<br />

the lever.<br />

Both lever (A) and lever (B) always return to the initial position when they are released after shifting.<br />

When operating one of the levers, always be sure to turn the crank arm at the same time.<br />

To shift from a small chainring to a larger chainring<br />

When lever (A) is pressed once, there is a shift of one step from a<br />

small chainring to a larger chainring.<br />

Example:<br />

from intermediate chainring<br />

to largest chainring.<br />

68 mm<br />

Band Type Bracket Type<br />

For bracket type<br />

Install as shown in the illustration.<br />

Adapter<br />

Spacer<br />

FA FA<br />

2.5 mm<br />

73 mm 73 mm<br />

FA<br />

FA<br />

Front Derailleur<br />

Bolt<br />

Tightening torque :<br />

35 - 50 N·m {305 - 435 in. lbs.}<br />

68 mm<br />

FA E-type<br />

bracket<br />

FA<br />

Front Chainwheel<br />

Adapter<br />

FA<br />

Adjust and then install the front derailleur as shown in the illustration.<br />

Do not remove the Pro-Set alignment block at this time.<br />

FC-M665<br />

Outer edge of bash<br />

guard should come<br />

within this range<br />

To shift from a large chainring to a smaller chainring<br />

When lever (B) is pressed once, there is a shift of one step from a<br />

large chainring to a smaller chainring.<br />

Example:<br />

from largest chainring to<br />

intermediate chainring.<br />

Lever (A) initial position Lever (B)<br />

2-way release<br />

Installation of the Front Chainwheel and Front Derailleur<br />

Follow the procedure in the figure.<br />

1, 2 Use the special tool TL-FC32 to install the right adapter<br />

(counterclockwise thread) and the left adapter (clockwise<br />

thread).<br />

Tightening torque: 35 - 50 N·m {305 - 435 in. lbs.}<br />

3 Insert the right crank unit.<br />

4 Set section A of the left crank into the axle of the right crank<br />

unit where the groove is wide.<br />

5 Use the TL-FC16 to tighten the cap.<br />

Tightening torque: 0.7 - 1.5 N·m {6 - 13 in. lbs.}<br />

■ Spacer installation method<br />

(1) Check whether the width of the bottom bracket shell is<br />

68 mm or 73 mm.<br />

(2) Next, install the adapter while referring to the<br />

illustrations below.<br />

FD-<strong>M660</strong>-E FD-<strong>M660</strong> FD-M661 FD-M665/M667 FD-M665-E<br />

X<br />

X<br />

22T<br />

12T<br />

–<br />

66° - 69°<br />

X<br />

X<br />

22T<br />

12T<br />

S, M, L<br />

66° - 69°<br />

50 mm 50 mm<br />

44T 44T / 48T<br />

TL-FC16<br />

Push up<br />

X X<br />

X X<br />

22T 14T<br />

12T –<br />

S, M, L S, M, L<br />

66° - 69° 65° - 71°<br />

50 mm 50 mm<br />

44T 36T<br />

X = Available<br />

X<br />

X<br />

14T<br />

–<br />

–<br />

65° - 71°<br />

50 mm<br />

36T<br />

Triple (FD-<strong>M660</strong>-E/M600/M661)<br />

5<br />

6 Push in the stopper plate and check that the plate pin is<br />

securely in place, and then tighten the bolt of the left crank<br />

arm.<br />

Note : Each of the bolts should be evenly and equally<br />

tightened to 12 - 15 N·m {106 - 132 in. lbs.}.<br />

Plate pin<br />

Stopper plate<br />

FC-<strong>M660</strong><br />

Gear teeth should<br />

come within this range<br />

FC-<strong>M660</strong><br />

44-32-22T / 48-36-26T<br />

104 mm / 64 mm<br />

170 mm, 175 mm<br />

50 mm<br />

68, 73 mm<br />

BC1.37 (68, 73mm)<br />

4<br />

(A)<br />

6<br />

TL-FC32<br />

2<br />

Pro-Set gauge<br />

Pro-Set gauge<br />

Installation band diameters:<br />

S (28.6 mm), M (31.8 mm), L (34.9 mm)<br />

When using the S, M size, use an<br />

installation band with a diameter of 28.6<br />

mm, 31.8mm and install it to a L size<br />

adapter.<br />

Chainstay angle<br />

Wide groove area<br />

FC-M665<br />

Double (FD-M665/M667)<br />

36-22T<br />

104 mm / 64 mm<br />

170 mm, 175 mm<br />

50 mm<br />

68, 73 mm<br />

BC1.37 (68, 73mm)<br />

1<br />

Inner cover<br />

Note :<br />

Set the stopper plate in<br />

the right direction as<br />

shown in illustration.<br />

3<br />

Pro-Set alignment block<br />

■ Note<br />

When installing the components to carbon frame/handle bar<br />

surfaces, verify with the manufacturer of the carbon frame/parts for<br />

their recommendation on tightening torque in order to prevent over<br />

tightening that can cause damage to the carbon material and/or<br />

under tightening that can cause lack of fixing strength for the<br />

components.<br />

FC-<strong>M660</strong><br />

The level section of the chain guide outer<br />

plate should be directly above and<br />

parallel to the largest chainring. Secure<br />

using a 5 mm Allen key.<br />

FC-M665<br />

The inner surface of the bash guard<br />

should be at the flat part of the chain<br />

guide outer plate.<br />

Tightening torque :<br />

5 - 7 N·m {44 - 60 in. lbs.}<br />

Chain length<br />

Add 2 links (with the chain on both<br />

the largest sprocket and the largest<br />

chainring)<br />

Installation of the lever<br />

If not using the indicator, this shifting lever can be installed either<br />

on the inside or the outside of the brake lever.<br />

If adjusting the position, remove the indicator, and then be sure<br />

to secure it in the new position with the two fixing bolts.<br />

• Install the shifting lever in a position where it will not obstruct brake<br />

operation and gear shifting operation.<br />

• Do not use in a combination which causes brake operation to be<br />

obstructed.<br />

SIS Adjustment (Triple)<br />

Cutting the outer casing<br />

After cutting the outer casing, make the end<br />

round so that the inside of the hole has a<br />

uniform diameter.<br />

Chainwheel<br />

(largest chainring)<br />

Chain guide<br />

Largest sprocket Largest chainring<br />

Chain<br />

Be sure to follow the sequence described below.<br />

1. Low adjustment<br />

First remove the Pro-Set alignment block .<br />

Next, set so that the clearance between the chain guide inner<br />

plate and the chain is 0 - 0.5 mm.<br />

Chain position<br />

Largest<br />

sprocket<br />

Pro-Set alignment<br />

block<br />

Smallest<br />

chainring<br />

4 mm Allen key<br />

Outboard Inboard<br />

3 mm Allen key<br />

FD-M661<br />

Chain guide<br />

inner plate<br />

Chain<br />

2. Connecting and securing the inner cable<br />

Operate lever (B) two times or more, Lever (B)<br />

and check on the indicator that the<br />

lever is at the lowest position. Then<br />

remove the inner hole cover and<br />

connect the inner cable.<br />

Attach the same outer<br />

end cap to the cut end of<br />

the outer casing.<br />

A<br />

Inner hole cover<br />

Install the inner hole cover by turning it as<br />

shown in the illustration until it stops.<br />

Do not turn it any further than this, otherwise<br />

it may damage the screw thread.<br />

Tightening torque :<br />

0.3 - 0.5 N·m {3 - 4 in. lbs.}<br />

Use a handlebar grip with a<br />

maximum outer diameter of 36 mm.<br />

Outer end cap<br />

Tightening torque :<br />

5 N·m {44 in. lbs.}<br />

Tightening torque :<br />

2.5 N·m {22 in. lbs.}<br />

3 mm Allen key<br />

B<br />

Inner cable<br />

B A<br />

Low adjustment<br />

screw<br />

FD-<strong>M660</strong><br />

Inner hole cover<br />

• FD-<strong>M660</strong><br />

< Normal type ><br />

• FD-M661<br />

< Normal type ><br />

After taking up the initial slack in the cable, re-secure to the front<br />

derailleur as shown in the illustration.<br />

Normal type Top route type<br />

Chain position<br />

Smallest<br />

sprocket<br />

Chain position<br />

Largest<br />

sprocket<br />

Pull<br />

3. Top adjustment<br />

Set so that the clearance<br />

between the chain guide outer<br />

plate and the chain is 0 - 0.5<br />

mm.<br />

Largest<br />

chainring<br />

Intermediate<br />

chainring<br />

FD-<strong>M660</strong><br />

FD-M661<br />

4. Adjustment of the intermediate<br />

chainring<br />

When carrying out adjustment, set the<br />

chain to the largest sprocket, and at the<br />

front, set the chain to the intermediate<br />

chainring. Adjust using the outer casing<br />

adjustment barrel so that the clearance<br />

between the chain guide inner plate and<br />

the chain is 0 - 0.5 mm.<br />

If the chain falls to the crank<br />

side.<br />

If shifting is difficult from the<br />

intermediate chainring to the<br />

smallest chainring.<br />

If there is interference between<br />

the chain and the front derailleur<br />

inner plate at the largest<br />

chainring.<br />

If there is interference between<br />

the chain and the front derailleur<br />

outer plate at the largest<br />

chainring.<br />

If the intermediate chainring is<br />

skipped when shifting from the<br />

largest chainring.<br />

If the chain falls to the bottom<br />

bracket side.<br />

If the lever is stiff when shifting<br />

from the intermediate chainring<br />

to the largest chainring<br />

Pull<br />

Chain guide<br />

inner plate<br />

Chain<br />

B<br />

Top adjustment<br />

screw<br />

Chain guide<br />

outer plate<br />

Chain<br />

B<br />

A<br />

Outer casing adjustment barrel<br />

5. Troubleshooting chart<br />

After completion of steps 1 - 4, move the shifting lever to check the<br />

shifting. (This also applies if shifting becomes difficult during use.)<br />

If shifting is difficult from the<br />

intermediate chainring to the<br />

largest chainring.<br />

Note:<br />

Pass the cable<br />

through as shown<br />

in the illustration.<br />

If there is interference between<br />

the chain and front derailleur<br />

inner plate when the rear<br />

sprocket is shifted to the largest<br />

sprocket when the chainwheel is<br />

at the intermediate chainring<br />

position.<br />

Wire<br />

fixing bolt<br />

Note:<br />

Pass the cable<br />

through as shown<br />

in the illustration.<br />

Wire<br />

fixing bolt<br />

Tightening torque :<br />

5 - 7 N·m {44 - 60 in. lbs.}<br />

< Top route type ><br />

5 mm Allen key<br />

< Top route type ><br />

Tighten the top adjustment screw<br />

clockwise (about 1/4 turn).<br />

Loosen the top adjustment screw<br />

counterclockwise<br />

(about 1/8 turn).<br />

Loosen the low adjustment screw<br />

counterclockwise<br />

(about 1/4 turn).<br />

Tighten the top adjustment screw<br />

clockwise (about 1/8 turn).<br />

Loosen the top adjustment screw<br />

counterclockwise<br />

(about 1/8 turn).<br />

Loosen the outer casing<br />

adjustment barrel<br />

counterclockwise (1 or 2 turns).<br />

Tighten the outer casing<br />

adjustment barrel clockwise<br />

(1 or 2 turns).<br />

Tighten the low adjustment screw<br />

clockwise (about 1/2 turn).<br />

Loosen the top adjustment screw<br />

counterclockwise (about 1/4<br />

turn).<br />

■ Refer to the Service Instructions for the Rear Drive<br />

System for details on replacing and installing the<br />

indicator unit.<br />

A


SI-6PZRA-003-00<br />

General Safety Information<br />

WARNING<br />

• Check that the wheels are fastened securely before riding the bicycle. If the wheels are loose in any way, they may come off the<br />

bicycle and serious injury may result.<br />

• Use neutral detergent to clean the chain. Do not use alkali-based or acid based detergent such as rust cleaners as it may result<br />

in damage and/or failure of the chain.<br />

• Use the reinforced connecting pin only for connecting the narrow type of chain.<br />

• There are two different types of reinforced connecting pins available. Be sure to check the table below before selecting which<br />

pin to use.<br />

If connecting pins other than reinforced connecting<br />

pins are used, or if a reinforced connecting pin or tool<br />

which is not suitable for the type of chain is used,<br />

sufficient connection force may not be obtained, which<br />

could cause the chain to break or fall off.<br />

• If it is necessary to adjust the length of the chain due<br />

to a change in the number of sprocket teeth, make the<br />

cut at some other place than the place where the chain<br />

has been joined using a reinforced connecting pin or an end pin. The chain will be damaged if it<br />

is cut at a place where it has been joined with a reinforced connecting pin or an end pin.<br />

• Check that the tension of the chain is correct and that the chain is not damaged. If the tension<br />

is too weak or the chain is damaged, the chain should be replaced. If this is not done, the chain<br />

may break and cause serious injury.<br />

• Use a front chainwheel which is compatible with 9-speed chains in conjunction with Shimano<br />

CN-7701, CN-HG93 and CN-HG73 chains. If a chainwheel for an 8-speed chain or less is used, front chainwheel gear shifting<br />

problems may occur, or the chain pins might fall out, causing the chain to break.<br />

• Obtain and read the service instructions carefully prior to installing the parts. Loose, worn or damaged parts may cause the<br />

bicycle to fall over and serious injury may occur as a result. We strongly recommend only using genuine Shimano replacement<br />

parts.<br />

• Obtain and read the service instructions carefully prior to installing the parts. If adjustments are not carried out correctly, the<br />

chain may come off and this may cause you to fall off the bicycle which could result in serious injury.<br />

• Read these Technical Service Instructions carefully, and keep them in a safe place for later reference.<br />

Note<br />

• If gear shifting operations do not feel smooth, wash the derailleur and lubricate all moving parts.<br />

• If the amount of looseness in the links is so great that adjustment is not possible, you should replace the derailleur.<br />

• You should periodically clean the derailleur and lubricate all moving parts (mechanism and pulleys).<br />

• If gear shifting adjustment cannot be carried out, check the degree of parallelism at the rear end of the bicycle. Also check if the<br />

cable is lubricated and if the outer casing is too long or too short.<br />

• If you hear abnormal noise as a result of looseness in a pulley, you should replace the pulley.<br />

• If the wheel becomes stiff and difficult to turn, you should lubricate it with grease.<br />

• Do not apply any oil to the inside of the hub, otherwise the grease will come out.<br />

• You should periodically wash the sprockets in a neutral detergent and then lubricate them again. In addition, cleaning the chain<br />

with neutral detergent and lubricating it can be a effective way of extending the useful life of the sprockets and the chain.<br />

• If the chain keeps coming off the sprockets during use, replace the sprockets and the chain.<br />

• Use a frame with internal cable routing is strongly discouraged as it has tendencies to impair the SIS shifting function due to its<br />

high cable resistance.<br />

• Always be sure to use the sprocket set bearing the same group marks. Never use in combination with a sprocket bearing a<br />

different group mark.<br />

Group marks<br />

• Use an outer casing which still has some length to spare even when the handlebars are turned all the way<br />

to both sides. Furthermore, check that the shifting lever does not touch the bicycle frame when the<br />

handlebars are turned all the way.<br />

• A special grease is used for the gear shifting cable (SIS-SP41). Do not use DURA-ACE grease or other<br />

types of grease, otherwise they may cause deterioration in gear shifting performance.<br />

• Grease the inner cable and the inside of the outer casing before use to ensure that they slide properly.<br />

• For smooth operation, use the specified outer casing and the bottom bracket cable guide.<br />

• Operation of the levers related to gear shifting should be made only when the front chainwheel is turning.<br />

• If the brake fluid used in the oil disc brakes is of a type which tends to adhere to the plastic parts of the shifting lever, this may<br />

cause the plastic parts to crack or become discolored. Therefore, you should make sure that the brake fluid does not adhere to<br />

these plastic parts.<br />

The mineral oil which is used in SHIMANO disc brakes does not cause cracking or discoloration if it adheres to plastic parts, but<br />

such parts should be cleaned with alcohol beforehand to prevent foreign particles from adhering.<br />

• Do not disassemble the indicator and shifting lever unit, as this may damage them or cause mis-operation.<br />

• Parts are not guaranteed against natural wear or deterioration resulting from normal use.<br />

• For maximum performance we highly recommend Shimano lubricants and maintenance products<br />

• For any questions regarding methods of installation, adjustment, maintenance or operation, please contact a professional<br />

bicycle dealer.<br />

Chain<br />

9-speed super narrow<br />

chain such as<br />

CN-7701 / CN-HG93<br />

8- / 7- / 6-speed narrow<br />

chain such as<br />

CN-HG50 / CN-HG40<br />

Reinforced<br />

connecting pin<br />

Chain tool<br />

TL-CN32 / TL-CN27<br />

TL-CN32 / TL-CN27<br />

Technical Service Instructions SI-6PZRA-003<br />

Series <strong>SL</strong>X<br />

RAPIDFIRE (Shifting lever) <strong>SL</strong>-<strong>M660</strong><br />

Outer casing SIS-SP41<br />

Rear derailleur RD-M662<br />

Type SGS / GS<br />

Freehub FH-M665<br />

Gears 9<br />

Cassette sprocket<br />

Chain<br />

Bottom bracket guide<br />

Rear Drive System<br />

In order to realize the best performance, we recommend that the following combination be used.<br />

6.5mm<br />

7.1mm<br />

CS-HG80<br />

CN-HG73<br />

SM-SP17<br />

One Holland, Irvine, California 92618, U.S.A. Phone: +1-949-951-5003 Industrieweg 24, 8071 CT Nunspeet, The Netherlands Phone: +31-341-272222 3-77 Oimatsu-cho, Sakai-ku, Sakai-shi, Osaka 590-8577, Japan<br />

* Service Instructions in further languages are available at : http://techdocs.shimano.com<br />

Please note: specifications are subject to change for improvement without notice. (English) © May 2009 by Shimano Inc. XBC SZK Printed in Japan.<br />

Silver<br />

Black<br />

Reinforced Connecting Pin<br />

End Pin Link Pin<br />

This service instruction explains how to use and maintain the Shimano bicycle parts which have been used on your new bicycle.<br />

For any questions regarding your bicycle or other matters which are not related to Shimano parts, please contact the place of<br />

purchase or the bicycle manufacturer.<br />

g<br />

a -18T<br />

SHIMANO HYPERGLI DE C<br />

-<br />

ag-15T<br />

ag -13T<br />

Specifications<br />

Rear Derailleur<br />

Model number<br />

Type<br />

Gears<br />

Total capacity<br />

Largest sprocket<br />

Smallest sprocket<br />

Front chainwheel tooth difference<br />

Cassette sprocket tooth combination<br />

Model number<br />

CS-HG80<br />

ba<br />

Group name<br />

ba<br />

ba<br />

ar<br />

au<br />

Installation of the sprockets<br />

32T<br />

28T<br />

34T<br />

24T<br />

30T<br />

26T<br />

ap as<br />

ap as<br />

ar<br />

ba<br />

ap ba<br />

ba<br />

aQ<br />

ap<br />

aQ<br />

ap<br />

ar ba<br />

21T<br />

18T<br />

Gears<br />

14T<br />

as<br />

16T<br />

ap as<br />

9<br />

9<br />

23T 20T<br />

17T<br />

aQ<br />

as<br />

ar<br />

12T<br />

ba<br />

9S<br />

11T aQ<br />

ba<br />

ar<br />

15T<br />

as<br />

au<br />

A AN<br />

J P<br />

Y<br />

H P<br />

13T<br />

ER G LI D<br />

11T<br />

E<br />

M 9 0<br />

as au<br />

CS- 6<br />

11T<br />

as au<br />

A AN<br />

J P<br />

Y<br />

H P<br />

ER G LI D<br />

11T<br />

E<br />

M 9 0<br />

CS- 6<br />

RD-M662<br />

SGS GS<br />

45T<br />

34T<br />

11T<br />

22T<br />

Tooth combination<br />

11, 12, 14, 16, 18, 21, 24, 28, 32T<br />

11, 13, 15, 17, 20, 23, 26, 30, 34T<br />

9<br />

Freehub<br />

Model number<br />

Gears<br />

No. of spoke holes<br />

35T<br />

34T<br />

11T<br />

22T<br />

FH-M665<br />

These Service Instructions describe the operation method when using the RAPIDFIRE <strong>SL</strong>-<strong>M660</strong> in combination with the RD-M662 top<br />

normal-type rear derailleur. If using in combination with a reverse spring-type derailleur, the operations and indicator displays will be<br />

reversed.<br />

Gear shifting operation<br />

This release lever is equipped with a 2-way release mechanism which allows release operations to be carried out by either pushing or pulling<br />

the lever.<br />

Both lever (A) and lever (B) always return to the initial position when they are released after shifting. When operating one of the levers,<br />

always be sure to turn the crank arm at the same time.<br />

To shift from a small sprocket to a larger sprocket<br />

(Lever A)<br />

To shift one step only, press lever (A) to the (1) position. To shift two<br />

steps at one time, press to the (2) position.<br />

CS-HG80 (ar)<br />

CS-HG80 (au)<br />

Lever (A) initial position<br />

Sprocket spacer<br />

Lock ring<br />

Lock ring spacer<br />

Lock ring spacer<br />

Lock ring<br />

For each sprocket, the surface that has the group mark should face outward and be<br />

positioned so that the wider part of each sprocket and the A part (where the groove width<br />

is wide) of the freewheel body are aligned.<br />

Chain length on bicycles<br />

with rear suspension<br />

The length of A will vary depending on the movement of the rear<br />

suspension. Because of this, an excessive load may be placed on<br />

the drive system if the chain length is too short. Set the length of<br />

the chain by adding two links to the chain when the rear suspension<br />

is at a position where dimension "A" is longest and the chain is on<br />

the largest sprocket and the largest chainring. If the amount of<br />

movement of the rear suspension is large, the slack in the chain<br />

may not be taken up properly when the chain is on the smallest<br />

chainring and smallest sprocket.<br />

A<br />

A'<br />

Largest<br />

sprocket<br />

Chain<br />

Largest<br />

chainring<br />

Add 2 links (with the chain on<br />

both the largest sprocket and<br />

the largest chainring)<br />

9<br />

36 / 32<br />

To shift from a large sprocket to a smaller sprocket<br />

(Lever B)<br />

Press lever (B) once to shift one step from a larger to a smaller<br />

sprocket.<br />

Installation of the lever<br />

Use a handlebar grip with a maximum<br />

outer diameter of 36 mm.<br />

• For installation of the sprockets, use<br />

the special tool (TL-LR15) to tighten<br />

the lock ring.<br />

Tightening torque:<br />

30 - 50 N·m {261 - 434 in. lbs.}<br />

• To replace the sprockets, use the<br />

special tool (TL-LR15) and TL-SR21<br />

to remove the lock ring.<br />

TL-LR15<br />

Disassembly<br />

Tightening torque :<br />

5 N·m {44 in. lbs.} 4 mm Allen key<br />

Lever (B)<br />

2-way release<br />

Lock ring<br />

Tool<br />

(TL-SR21)<br />

If not using the indicator, this shifting lever can be installed either<br />

on the inside or the outside of the brake lever.<br />

If adjusting the position, remove the indicator, and then be sure<br />

to secure it in the new position with the two fixing bolts.<br />

Inboard Outboard<br />

3 mm Allen key<br />

A<br />

The groove is wide at<br />

one place only.<br />

3 mm Allen key<br />

• Install the shifting lever in a position where it will not obstruct brake<br />

operation and gear shifting operation.<br />

• Do not use in a combination which causes brake operation to be<br />

obstructed.<br />

• When installing the components to carbon frame/handle bar<br />

surfaces, verify with the manufacturer of the carbon frame/parts for<br />

their recommendation on tightening torque in order to prevent over<br />

tightening that can cause damage to the carbon material and/or<br />

under tightening that can cause lack of fixing strength for the<br />

components.<br />

ac-14T<br />

Wide part<br />

Tightening torque :<br />

2.5 N·m {22 in. lbs.}<br />

Refer to the RD-M662 (Rear Derailleur) Service Instructions for<br />

details on installing the rear derailleur and SIS adjustment.<br />

Connection and securing of the inner<br />

cable<br />

Operate lever (B) eight times or<br />

more, and check on the indicator<br />

that the lever is at the highest<br />

position. Then remove the inner hole<br />

cover and connect the inner cable.<br />

Inner cable<br />

Install the inner hole cover by turning it as shown in the<br />

illustration until it stops.<br />

Do not turn it any further than this,<br />

otherwise it may damage the screw<br />

thread.<br />

Inner hole cover<br />

Replacing and installing the indicator<br />

Lever (B)<br />

Inner hole cover<br />

Cutting the outer casing<br />

When cutting the outer casing, cut the<br />

opposite end to the end with the marking.<br />

After cutting the outer casing, make the<br />

end round so that the inside of the hole has a uniform diameter.<br />

Attach the same outer<br />

end cap to the cut end<br />

of the outer casing.<br />

The sealed cap with<br />

tongue and the rubber<br />

shield should be<br />

installed to the outer<br />

casing stopper of the<br />

frame.<br />

Outer end cap<br />

Be careful not to bend<br />

Sealed cap with tongue<br />

Rubber shield<br />

Rubber shield<br />

* If the rear derailleur moves to a large degree, such as in<br />

bicycles with rear suspension, it is recommended that you<br />

replace the cap with the<br />

accessory aluminum cap.<br />

Derailleur side<br />

The end of the outer casing<br />

which has the aluminum cap<br />

should be at the derailleur side.<br />

Aluminum cap<br />

Replacement of the freewheel body<br />

After removing the hub<br />

axle, remove the freewheel<br />

body fixing bolt (inside<br />

the freewheel body),<br />

and then replace the<br />

freewheel body.<br />

Install the rubber seal as<br />

the last item after replacing<br />

the freewheel body, and make<br />

sure that it does not get<br />

clamped by the waterproof cap.<br />

Disassembly and reassembly should only be carried out when<br />

removing or replacing the indicator. For the front, the direction of<br />

rotation when removing and installing is opposite to the position of<br />

the needle.<br />

[Removal]<br />

1. Remove the two indicator fixing screws which are securing the<br />

indicator.<br />

2. Lift up the lens as shown in the illustration, and then disengage<br />

the hooked part and remove the indicator unit.<br />

Hooked part<br />

Rubber seal<br />

Indicator fixing screws<br />

Lens<br />

Freewheel body Freewheel body fixing bolt<br />

Indicator unit<br />

10 mm Allen key<br />

(TL-WR37)<br />

Disassembly<br />

Note: Do not attempt to<br />

disassemble the<br />

freewheel body,<br />

because it may result<br />

in a malfunction.<br />

Assembly<br />

Tightening torque :<br />

35 - 50 N·m {305 - 434 in. lbs.}<br />

[Installation]<br />

3. Operate lever B eight times or<br />

more to set the lever to the top<br />

Pin<br />

position.<br />

4. Check that the indicator needle is<br />

pointing to the left, and align the<br />

pin at the bottom of the indicator<br />

and the boss on the indicator with<br />

the o marks on the shifting lever<br />

unit. Then insert the indicator into<br />

the shifting lever unit as shown in<br />

the illustration, starting with the<br />

boss and then followed by the pin<br />

in the reverse order to removal.<br />

5. Tighten the two indicator fixing screws.<br />

6. Check the operation of the indicator. If it does not operate<br />

correctly, reinstall it while paying particular attention to steps 3<br />

and 4.<br />

<br />

1. Remove the indicator bracket protective cover which is attached<br />

to the indicator, starting from the shorter tab as shown in the<br />

illustration.<br />

2. First insert the tab of the indicator bracket protective cover into<br />

the slot which does not have a o mark, and then set it onto the<br />

shifting lever unit and secure it with the indicator fixing screw.<br />

Indicator unit<br />

Indicator bracket<br />

protective cover<br />

Shorter tab<br />

Tightening torque :<br />

0.2 N·m {1 in. lbs.}<br />

1mm<br />

Tightening torque :<br />

0.2 N·m {1 in. lbs.}<br />

Indicator bracket<br />

protective cover<br />

Shifting lever unit<br />

NOTE:<br />

Do not push the brake lever against the indicator cover,<br />

otherwise it may cause problems with the operation of the<br />

needle.

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