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THREADING SYSTEMS - JEL - 05/2008 - Komet

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Threading Systems


Welcome to the KOMET GROUP.<br />

See the diversity of the <strong>JEL</strong> programme for thread making<br />

for yourself.<br />

Take your pick of innovative tools.<br />

• Drill Thread Milling Tools<br />

• Thread Milling Tools<br />

• Taps<br />

• Roll Form Taps<br />

• Modular Tool Systems<br />

w w w . k o m e t g r o u p . c o m


Inhaltsverzeichnis<br />

Index<br />

Chapter<br />

Page<br />

from – to<br />

1<br />

MGF<br />

2<br />

Methods for producing internal threads 4 – 5<br />

Using the catalogue<br />

How do I find the right tool <br />

Tool selection guide<br />

(Drill-) Thread Milling<br />

Tapping<br />

Roll Form Tapping<br />

6 – 13<br />

1 MGF Thread Milling Tool 14 – 27<br />

2 UMGF Thread Milling Tool 28 – 33<br />

UMGF<br />

3<br />

BGF<br />

4<br />

UBGF<br />

DBGF<br />

5<br />

3 BGF Drill Thread Milling Tool with 2 cutting edges 34 – 47<br />

4<br />

UMGF Drill Thread Milling Tool with 2 cutting edges<br />

BGF Drill Thread Milling Tool with 3+4 cutting edges<br />

DBGF Direct Circular Drill Thread Milling Tool<br />

48 – 59<br />

5 MKG Thread Milling Tool 60 – 67<br />

6 GWF / XAM Thread Milling Tool / GWF CUT 68 – 83<br />

7<br />

PCD Tools / Solid carbide end mill HF /<br />

Solid carbide drill reamer<br />

84 – 93<br />

8 Taps 94 – 113<br />

MKG<br />

6<br />

GWF<br />

XAM<br />

7<br />

PCD<br />

8<br />

GB<br />

9<br />

9 Roll Form Taps 114 – 121<br />

10<br />

Technical Informations, Tables<br />

Special solutions<br />

122 – 157<br />

11 Numerical index, KOMET Representatives 158 – 167<br />

GF<br />

10<br />

11


Methods for producing internal threads<br />

Thread milling<br />

• Chip producing method<br />

• Thread making by helical interpolation within the pitch<br />

• Same tool can be used for all threads with the same pitch starting from the nominal Ø<br />

• Same tool can be used for different materials up to 45 HRC<br />

• Lower torque than with tapping and roll form tapping<br />

• Drill depth = thread depth if tool is not used for chamfering<br />

• Machine spindle always running in the same direction –<br />

no reversing necessary<br />

• High speed cutting (HSC) possible<br />

Drill thread milling<br />

• Chip producing method<br />

• Complete thread is manufactured in a single pass<br />

– drilling, chamfering and thread milling<br />

• One tool per dimension which can also be used<br />

for different materials<br />

• Prerequisite: CNC machine or machining centre<br />

being capable to run helical interpolation<br />

Drill thread milling: machining sequence


Methods for producing internal threads<br />

Tapping<br />

• Chip producing method<br />

• Thread making by rotation – pitch is on the tool<br />

• Can be used on almost all machines<br />

• 1 tool per dimension required<br />

Through hole<br />

<strong>JEL</strong> tap<br />

Type: Dorex<br />

Blind hole<br />

<strong>JEL</strong> tap<br />

Type: Sirex SR<br />

Blind and through hole<br />

Short chipping materials<br />

<strong>JEL</strong> tap Type: GG<br />

Roll form tapping<br />

• Chip less method<br />

• Thread making by forming – pitch is on the tool<br />

• Suitable for materials with elongation of >5% and tensile strength of


Using the catalogue<br />

How do I find the right tool <br />

1. Machining task<br />

Example: Thread M8<br />

Drill depth: max. 19 mm<br />

Thread depth: min. 15 mm<br />

Material: G-AlSi9<br />

Machining centre:<br />

internal coolant available<br />

2. Production method<br />

Go to the Tool Selection Guide on<br />

pages 8-9<br />

Example:<br />

Drill thread milling M8<br />

3. Select dimension range<br />

Example: Ø 2-20<br />

thread milling<br />

Tool Selection Guide<br />

Thread milling / drill thread milling<br />

Material<br />

Material groups<br />

MKG<br />

Thread milling<br />

Hardness (HB)<br />

steel<br />

Thread Ø2 - Ø20... ...Thread Ø2 - Ø20 Thread > Ø20<br />

GWF GP<br />

MGF<br />

MGF<br />

BGF<br />

Circular XAM GWF<br />

MKG<br />

GWF SR<br />

Thread milling & chamfering<br />

chamfering<br />

thread milling<br />

chamfering, milling milling<br />

Thread milling and<br />

Drilling, chamfering and<br />

spotface & Thread CUT<br />

Thread milling<br />

Thread milling<br />

Thread<br />

thread milling<br />

PCD-<br />

Code MKG MKG MKG XH MGF MGF MGF XS MGF XH UMGF UMGF<br />

BGF BGF BGF NZ4 UBGF UBGF DBGF GWF SR GWF SR GWF XS PCD-GWF GWF GP GWF GP XAM XAM GWF CUT<br />

MGF<br />

SR<br />

Cutting mat. solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide PCD solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide PCD solid carbide solid carbide carbide insert carbide insert s.c.-head<br />

Surface uncoated TiCN TiAlN uncoated TiCN TiCN TiAlN uncoated TiCN uncoated uncoated TiAlN5<br />

uncoated TiAlN TiAlN uncoated TiCN TiCN uncoated uncoated TiCN uncoated TiN TiAlN<br />

Chapter 5 5 1 1 1 2 7 3 4 4 4 6 6 7 6 6 6<br />

Strength<br />

(N/mm 2 )<br />

1.1 Magnetic soft iron<br />

≤120 ≤400 § § § § § § § §<br />

1.2 Structural, case hardened steel ≤200 ≤700 § § § § § § § §<br />

1.3 Carbon steel<br />

≤250 ≤850 § § § § § § § §<br />

P<br />

1.4 Alloy steel<br />

≤250 ≤850 § § § § § § § §<br />

1.5 Alloy/heat treated steel >250, ≤350 >850, ≤1200 $ $ § $ § § § § § §<br />

1.6 Alloy/heat treated steel >350 >1200 $ 2.3 $ Ferritic, § $ ferritic & austentic, § § § § § §<br />

1.7 Hardened steel to 45 HRC ≤400 ≤1400 $ § $ § $ $ § $ $ $<br />

H<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200 § §<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850 § § § § § § §<br />

martensitic<br />

≤300<br />

M 2.2 Austentic<br />

≤250 ≤850 § § § § § § §<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000 § § § § § § §<br />

3.1 Grey cast iron<br />

≤150 ≤500 $ § $ § $ § $ $ § $ $ § $ § $ § $ § §<br />

3.2 Grey cast iron, heat treated >150, ≤300 >500, ≤1000 $ § $ § $ § $ $ § $ $ § $ § $ § $ § §<br />

3.3 Vermicular cast iron 200-250 400-500 § § § § § § § §<br />

K 3.4 Spher. graph. cast iron ≤200 ≤700 $ §<br />

3.1<br />

$ §<br />

Grey<br />

$<br />

cast<br />

§<br />

iron<br />

§ § § $ § $ ≤150<br />

§ $ § §<br />

3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 § § § § § § § §<br />

3.6 Malleable iron<br />

≤200 ≤700 § § § § § § § §<br />

3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 § § § § § § §<br />

S<br />

3.2 Grey cast iron, heat treated<br />

5.1 Pure nickel<br />

≤150 ≤500 § § § § § § §<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200 § § § § § § §<br />

6.1 Non-alloy copper<br />

≤100 ≤350 § $ § $ § $ § $ § $ § $ $<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700 § $ § $ § $ § § § § § $ § § $ § $ $<br />

6.3 long chip brass<br />

≤200 ≤700 § $ § $ § $ § § $ § $ § $ $<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500 § $<br />

3.3<br />

§ $<br />

Vermicular<br />

§ $<br />

cast iron<br />

$ § $ § $ § §<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 § $ § $ § $ § § $ § $ § § $ § § $ § $ $<br />

7.2 Alu wrought alloy, breaking<br />

≤180 ≤600 § $ § $ § $ § § $ § $ § § $ § § $ § $ §<br />

N<br />

strain (A 5) 200, ≤300 >700, ≤100<br />

≤200<br />

≤700<br />

>200, ≤300 >700, 270, ≤300 >900, ≤125<br />

≤150<br />

≤500<br />

270, ≤350 >900, ≤120<br />

≤100 MGF ≤350<br />

Thread milling a<br />

≤200 ≤700<br />

chamfering<br />

≤200<br />

≤180<br />

≤700<br />

≤600<br />

ess (HB)<br />

<br />

8. Plastics<br />

8.1 Thermoplastics<br />

8.2 Thermosetting plastics


$ § 3.2 Grey $ cast iron, § heat treated >150, ≤300 >500, ≤1000 $ § $ $ $ § § $ $ § $ $ § § $ § $ $ $ § § § $ $ §<br />

Thread § Ø2 - Ø20... 3.3 Vermicular cast § iron 200-250 400-500 § ...Thread§ Ø2 - Ø20 § § § Thread > Ø20§ § §<br />

§<br />

Example: drill thread milling<br />

$ § K 3.4 Spher. $ graph. § cast iron ≤200 ≤700 $ § § $ § § § $ $ § § $ GWF GP§ $ § § §<br />

§ §<br />

MGF 3 MGF<br />

BGF<br />

Circular XAM GWF<br />

§ 3.5 Spher. graph. cast § iron, heat treated >200, ≤300 >700, ≤1000 § § § § § GWF SR<br />

§ §<br />

Thread milling & chamfering<br />

chamfering § ≤200 ≤700 § ...Thread<br />

Thread milling and<br />

Drilling, chamfering and<br />

spotface & Thread CUT §<br />

§<br />

illing Thread § Ø2 - Ø20... 3.6 Malleable iron<br />

Thread milling<br />

Thread<br />

thread § Ø2 - Ø20<br />

milling<br />

§ § § Thread > Ø20<br />

chamfering, § milling§ §<br />

§<br />

GWF GP<br />

milling<br />

§ 3.7 Malleable iron, § heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 § § § § thread milling § § §<br />

TiAlN uncoated TiCN TiCN TiAlN S uncoated TiCN uncoated uncoated TiAlN5<br />

uncoated TiAlN TiAlN uncoated TiCN TiCN uncoated uncoated TiCN uncoated TiN TiAlN<br />

PCD-<br />

MKG<br />

5<br />

XH MGF<br />

1<br />

MGF § MGF<br />

1<br />

XS MGF<br />

1<br />

XH5.1 UMGF Pure nickel<br />

2<br />

UMGF § ≤150 ≤500 §<br />

MGF 7<br />

BGF<br />

3<br />

BGF BGF 4NZ4§ UBGF<br />

4<br />

UBGF DBGF<br />

4<br />

GWF § SR<br />

6<br />

GWF § SR GWF<br />

6<br />

XS PCD-GWF<br />

SR 7<br />

GWF GP<br />

6<br />

GWF § GP XAM<br />

6<br />

XAM § GWF §<br />

6<br />

CUT<br />

ide solid carbide solid carbide solid § carbide solid carbide solid carbide<br />

5.2<br />

solid<br />

Nickel<br />

carbide<br />

alloys,<br />

solid § carbide<br />

heat resistant<br />

PCD<br />

270, ≤350 >900, ≤1200 uncoated § TiAlN §<br />

5 uncoated TiAlN TiAlN uncoated § TiCN § TiCN uncoated uncoated TiCN § uncoated TiN § TiAlN §<br />

5 § 1 $ 1 1 6.1 Non-alloy § 2 copper $ 7 ≤100 ≤350 § $ 3 § 4 $ 4 4 § Drill § $ Thread 6 $ Milling Tool 6 BGF with 7 2 cutting § edges 6 $ with § 6 $ $ 6<br />

6.2 short chip, brass, bronze, red<br />

coolant supply<br />

§ $<br />

brass<br />

§ $ § ≤200 ≤700 § $ § § $ § §§ § $ § $ § § $ § § $ $ § §<br />

4.3 Titanium alloys<br />

>270, ≤300 >900, ≤1250 § § § thread milling<br />

§<br />

MKG XH MGF<br />

S<br />

5.1 Pure nickel<br />

≤150PCD-<br />

≤500 § § § PCD-<br />

MGF MGF XS MGF XH UMGF UMGF<br />

Code MKG MKG BGF MKG BGF XH MGF BGF NZ4MGFUBGF MGF XSUBGF MGF XHDBGF UMGF GWF UMGF SR GWF SR GWF XS PCD-GWF GWF GP GWF GP BGF XAMBGF XAM<br />

MGF<br />

SR<br />

BGF NZ4 GWF CUT UBGF<br />

MGF<br />

UBGF DBGF §<br />

ide solid carbide solid carbide solid carbide solid 5.2 carbide Nickel solid alloys, carbide heat solid resistant carbide solid carbide 270, uncoated ≤350 >900, ≤1200 Surface§ uncoated uncoated TiCN TiAlN TiAlN § uncoated § §<br />

5 TiCN uncoated TiCN TiAlN TiAlN TiAlN uncoated uncoated TiCN uncoated TiCN TiCN uncoated uncoated TiCN uncoated uncoated TiAlN5TiN<br />

TiAlN uncoated TiAlN TiAlN<br />

5 1 6.11Non-alloy 1copper<br />

2 ≤100 7 ≤350 § Chapter $ 5 § 3 5$ 41 1§ 4 1$ 4 2 6 7 6 7 6 3 6 4 6 4 § 4$<br />

6.2 short chip, brass, bronze, red<br />

≤200 ≤700 § $ § $ § $ § § § § § $<br />

Using the catalogue<br />

6.3 long chip brass<br />

≤200 ≤700 § $ § $ § $ § § $<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500 § $ § $ § $<br />

All tools with a full black circle or half black/half white circle against them in the same horizontal row are suitable for machining this material.<br />

$ §<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 § $ § $ § $ § § $ § $ § § $<br />

7.2 Alu wrought alloy, breaking<br />

≤180 ≤600 § $ § $ § $ § § $ § $ § § $<br />

N<br />

strain (A 5) 350 >1200 $ $ § § $ § § § § §<br />

§<br />

§ very good $ good § very good $ good<br />

§ $ - chamfering § 1.7 Hardened and steel $ thread to 45 HRC milling ≤400 ≤1400 $ § $ § $ $ § $ $ $<br />

8<br />

H<br />

§ § 1.8 Hardened steel to 58 HRC ≤600 ≤2200 § §<br />

§ 2.1 Stainless steel, § sulphuretted ≤250 ≤850 § § § § § § §<br />

§ M 2.2 Austentic § ≤250 ≤850 § § § § § § §<br />

§<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

§ ≤300 ≤1000 § § § § § § §<br />

$ § 3.1 Grey $ cast iron § ≤150 ≤500 $ § $ $ $ § § $ $ § $ $ § § $ § $ $ $ § § § $ $ §<br />

4.<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

Material groups<br />

3<br />

Hardness (HB)<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

5. Go to the chapter indicated<br />

6. Copper<br />

Cutting mat. solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide PCD solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide<br />

§ $ 6.3 long § chip brass $ ≤200 ≤700 § $ § $ §§ § $ $ § $ § $ $<br />

§<br />

Page<br />

§ $ 6.4 Cu-Al-Fe § alloy $ (Ampco) ≤470 ≤500 § $ § $ § Thread $ engagements § for BGF<br />

$ § $ 36-37 § §<br />

§ $ §<br />

7.1 Alu, § Mg non-alloy<br />

§ $ § ≤100 ≤350 § $ § $ § $ § $ §§ M-BGF § $ 1.5×D § $ for metric ISO § thread DIN § 13 § $ § § $ § $ 38 § $ § $ §<br />

7.2 Alu wrought alloy, breaking<br />

M-BGF 1.5×D<br />

§ § $ § § $ § ≤180 ≤600 § $ § $ § $ § $ §§ for metric ISO thread DIN 13<br />

39 3<br />

for § Nodular $ Grey Cast § $ Iron<br />

§ § § $ § § $ § $ § § $ §<br />

N<br />

strain (A 5)


Tool Selection Guide<br />

Thread milling / drill thread milling<br />

Thread Ø2 - Ø20...<br />

MKG<br />

Thread milling<br />

MGF<br />

Thread milling and<br />

chamfering<br />

Code MKG MKG MKG XH MGF MGF MGF XS MGF XH UMGF UMGF<br />

Cutting mat. solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide<br />

MGF<br />

Thread milling & chamfering<br />

PCD-<br />

MGF<br />

PCD<br />

Surface uncoated TiCN TiAlN uncoated TiCN TiCN TiAlN uncoated TiCN uncoated<br />

Chapter<br />

5 5 1 1 1 2 7<br />

Material<br />

Material groups<br />

Hardness (HB)<br />

Strength<br />

(N/mm 2 )<br />

1.1 Magnetic soft iron<br />

≤120 ≤400 § § §<br />

1.2 Structural, case hardened steel<br />

≤200 ≤700 § § §<br />

1. Steel<br />

P<br />

1.3 Carbon steel<br />

1.4 Alloy steel<br />

1.5 Alloy/heat treated steel<br />

≤250 ≤850 § § §<br />

≤250 ≤850 § § §<br />

>250, ≤350 >850, ≤1200 $ $ § $<br />

1.6 Alloy/heat treated steel<br />

>350 >1200 $ $ § $<br />

H<br />

1.7 Hardened steel to 45 HRC<br />

1.8 Hardened steel to 58 HRC<br />

≤400 ≤1400 $ § $ § $<br />

≤600 ≤2200 § §<br />

2. Stainless<br />

steel<br />

2.1 Stainless steel, sulphuretted<br />

M 2.2 Austentic<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

3.1 Grey cast iron<br />

3.2 Grey cast iron, heat treated<br />

≤250 ≤850 § § §<br />

≤250 ≤850 § § §<br />

≤300 ≤1000 § § §<br />

≤150 ≤500 $ § $ § $ §<br />

>150, ≤300 >500, ≤1000 $ § $ § $ §<br />

3. Cast iron<br />

K<br />

3.3 Vermicular cast iron<br />

3.4 Spher. graph. cast iron<br />

3.5 Spher. graph. cast iron, heat treated<br />

200-250 400-500 § § §<br />

≤200 ≤700 $ § $ § $ §<br />

>200, ≤300 >700, ≤1000 § § §<br />

3.6 Malleable iron<br />

≤200 ≤700 § § §<br />

3.7 Malleable iron, heat treated<br />

>200, ≤300 >700, 270, ≤300 >900, ≤1250 § § § §<br />

≤150 ≤500 § § §<br />

270, ≤350 >900, ≤1200 § § § §<br />

≤100 ≤350 § $ § $ § $<br />

≤200 ≤700 § $ § $ § $ §<br />

≤200 ≤700 § $ § $ § $<br />

≤470 ≤500 § $ § $ § $<br />

7. Aluminium/<br />

Magnesium<br />

N<br />

7.1 Alu, Mg non-alloy<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5)


...Thread Ø2 - Ø20<br />

BGF<br />

Drilling, chamfering and<br />

thread milling<br />

GWF SR<br />

Thread milling<br />

Thread > Ø20<br />

GWF GP<br />

Circular<br />

spotface &<br />

chamfering,<br />

thread milling<br />

XAM<br />

Thread<br />

milling<br />

BGF BGF BGF NZ4 UBGF UBGF DBGF GWF SR GWF SR GWF XS PCD-GWF GWF GP GWF GP XAM XAM GWF CUT<br />

SR<br />

uncoated TiAlN AlCrN uncoated TiAlN TiAlN uncoated TiCN TiCN uncoated uncoated TiCN uncoated TiN TiAlN<br />

3 4 4 4 6 6 7 6 6 6<br />

GWF<br />

CUT<br />

Thread<br />

milling<br />

solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide PCD solid carbide solid carbide carbide insert carbide insert s.c.-head<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § § §<br />

§ § § § § §<br />

$ § $ $ $<br />

§ § § §<br />

§ § § §<br />

§ § § §<br />

$ $ § $ $ § $ § $ § $ § §<br />

$ $ § $ $ § $ § $ § $ § §<br />

§ § § § §<br />

§ § § $ § $ § $ § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § §<br />

§ § § §<br />

§ § § §<br />

§ § § §<br />

§ § § §<br />

§ § § §<br />

§ $ § $ § $ $<br />

§ § § § $ § § $ § $ $<br />

§ § $ § $ § $ $<br />

$ § $ § $ § §<br />

§ $ § $ § § $ § § $ § $ $<br />

§ $ § $ § § $ § § $ § $ §<br />

§ $ § $ § § $ § § $ § $ §<br />

§ § § $ § § $ § § $ § $ §<br />

$ § $ § § $ § § $ § $ § $<br />

§ $ § $ § § $ § $ § $ §<br />

§ $ § $ § § $ § $ § $ §<br />

$ § $ § § $ § § $ § $ § §<br />

§ very good $ good


Tool Selection Guide<br />

Tapping<br />

Code<br />

DOREX DOREX<br />

VAV<br />

DOREX DOREX<br />

TiN TiCN<br />

TINIB FEDUB GG GG TiN SIREX SIREX<br />

SR<br />

TAREX<br />

Cutting<br />

material<br />

HSS-E HSS-E HSS-E HSS-E PM PM HSS-E HSS-E HSS-E HSS-E HSS-E<br />

Surface uncoated vaporized TiN TiCN vaporized vaporized nitrided TiN uncoated uncoated uncoated<br />

Blind bore<br />

Through<br />

hole<br />

Chapter<br />

§ § § §<br />

§ § § § § § § § §<br />

8 8 8 8 8 8<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

Material groups<br />

Hardness (HB)<br />

Strength<br />

(N/mm 2 )<br />

1.1 Magnetic soft iron<br />

≤120 ≤400 § § §<br />

1.2 Structural, case hardened steel ≤200 ≤700 $ § § § $ $<br />

P<br />

1.3 Carbon steel<br />

≤250 ≤850 $ § § § $ $<br />

1.4 Alloy steel<br />

≤250 ≤850 § § §<br />

1.5 Alloy/heat treated steel >250, ≤350 >850, ≤1200 $ $ $<br />

1.6 Alloy/heat treated steel >350 >1200<br />

H<br />

1.7 Hardened steel to 45 HRC ≤400 ≤1400<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850 § § §<br />

M 2.2 Austentic<br />

≤250 ≤850 $ $ $<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000 §<br />

3.1 Grey cast iron<br />

≤150 ≤500 § §<br />

3.2 Grey cast iron , heat treated >150, ≤300 >500, ≤1000 $ §<br />

3.3 Vermicular cast iron<br />

200-250 400-500<br />

K 3.4 Spher. graph. cast iron ≤200 ≤700 $ § § § $ $<br />

3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 $ $ $<br />

3.6 Malleable iron<br />

≤200 ≤700 $ § § § $ $<br />

3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 §<br />

S<br />

5.1 Pure nickel<br />

≤150 ≤500 § § § $<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200 §<br />

6.1 Non-alloy copper<br />

≤100 ≤350 $ $ $ $<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700 $ §<br />

6.3 long chip brass<br />

≤200 ≤700 $ § § $<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 $ $ $ $ $<br />

N<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5)


TAREX<br />

VAV<br />

TAREX<br />

TiN<br />

TAREX<br />

TiCN<br />

TAREX<br />

OT<br />

TiN<br />

TAREX<br />

AL<br />

TINIC FEDUC SIREX<br />

SR IK<br />

SIREX<br />

SR IK<br />

TiN<br />

SIREX<br />

SR IK<br />

TiCN<br />

TAREX<br />

IK<br />

TAREX<br />

IK TiN<br />

GG IK<br />

GG IK<br />

TiN<br />

HSS-E HSS-E HSS-E PM HSS-E PM PM HSS-E HSS-E HSS-E HSS-E HSS-E HSS-E HSS-E<br />

SIREX<br />

SIREX<br />

SR<br />

GG<br />

DOREX SIREX<br />

XH<br />

vaporized TiN TiCN TiN uncoated vaporized vaporized uncoated TiN TiCN uncoated TiN nitrided TiN uncoated uncoated uncoated uncoated TiAlN<br />

§ § § § § § § § § § § § § § § § § §<br />

§ § § § § §<br />

8 8 8 8 8 8 8 8 8 8 8<br />

solid<br />

carbide<br />

solid<br />

carbide<br />

solid<br />

carbide<br />

solid<br />

carbide<br />

solid<br />

carbide<br />

§ § § §<br />

§ § § $ § § $ §<br />

§ § § $ § § $ §<br />

§ § § § § §<br />

$ §<br />

§<br />

§ § § $ § §<br />

$ $ $ § $ § $<br />

$ §<br />

§<br />

§<br />

§ § $ §<br />

$ § $ §<br />

$ $ $ § $<br />

§ § § § § $ § $ $<br />

$ $ $ § $ $ $ $ $<br />

§ § § § § $ § $ $<br />

$ $ $ § $ $ $ $ $<br />

§<br />

§<br />

§<br />

§ § § $ §<br />

§<br />

$<br />

$ $ $ $ $ $<br />

§<br />

§ § § § $ §<br />

§<br />

$ $ § $ $ $ $ $<br />

§ § § $ § § § §<br />

§ § § $ § § $ §<br />

$ § § $ § § § §<br />

$ § § $ $ § $ $<br />

$ $ $ $ § §<br />

§ § §<br />

§ § §<br />

§ very good $ good<br />

11


Tool Selection Guide<br />

Thread forming<br />

Code<br />

HSS-E Tools<br />

MOREX TiN MOREX IK TiN MOREX N TiN MOREX N IKS TiN<br />

Cutting<br />

material<br />

Surface<br />

Blind bore<br />

Through<br />

hole<br />

Chapter<br />

HSS-E HSS-E HSS-E HSS-E<br />

TiN TiN TiN TiN<br />

§ § § §<br />

§ §<br />

9 9 9 9<br />

12<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

Material groups<br />

Hardness (HB)<br />

3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 § § § §<br />

3.6 Malleable iron<br />

≤200 ≤700<br />

3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 $ $ $ $<br />

S<br />

5.1 Pure nickel<br />

≤150 ≤500 § § § §<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200 $ $ $ $<br />

6.1 Non-alloy copper<br />

≤100 ≤350 $ $ $ $<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700<br />

6.3 long chip brass<br />

≤200 ≤700 $ $ $ $<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 § § § §<br />

N<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5) 350 >1200 $ $ $ $<br />

H<br />

1.7 Hardened steel to 45 HRC ≤400 ≤1400<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850 § § § §<br />

M 2.2 Austentic<br />

≤250 ≤850 § § § §<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000 § § § §<br />

3.1 Grey cast iron<br />

≤150 ≤500<br />

3.2 Grey cast iron , heat treated >150, ≤300 >500, ≤1000<br />

3.3 Vermicular cast iron 200-250 400-500<br />

K 3.4 Spher. graph. cast iron ≤200 ≤700 § § § §<br />

7.5 Alu cast alloy, Si ≥10 %<br />

8.1 Thermoplastics<br />

8.2 Thermosetting plastics<br />

8.3 Fibre reinforced plastics<br />

§ very good $ good<br />

≤600


Solid carbide tools<br />

MOREX IK MOREX IK TiN MOREX N IK MOREX N IK<br />

TiN<br />

MOREX N IKS MOREX N IKS<br />

TiN<br />

MOREX HML<br />

IK<br />

HSS-E with carbide strips<br />

MOREX N<br />

HML IK<br />

MOREX HML<br />

IK TiN<br />

MOREX N<br />

HML IKS TiN<br />

solid carbide solid carbide solid carbide solid carbide solid carbide solid carbide carbide strips carbide strips carbide strips carbide strips<br />

uncoated TiN uncoated TiN uncoated TiN uncoated uncoated TiN TiN<br />

§ § § § § § § § § §<br />

§ § § § § §<br />

9 9 9 9 9<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

$ $ $ $ $<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § §<br />

§ § § § § §<br />

$ $ $ $ $ $<br />

§ § § §<br />

§ § § §<br />

§ § § § § § § § § §<br />

§ § § § § § § § § §<br />

§ § § § § § § § § §<br />

§ § § § § § § § § §<br />

§ § § § § § § § § §<br />

§ § § § § § § § § §<br />

§ very good $ good<br />

13


MGF Thread Milling Tools<br />

Chamfering and thread milling right from M2<br />

Spiral fluted solid carbide tools with profile correction and rear<br />

chamfer.<br />

Diameter range 2-20 mm<br />

This offers the following main advantages compared to the conventional<br />

methods of tapping and roll form tapping:<br />

• One and the same tool for different tolerances<br />

• One and the same tool for different diameters<br />

>Nominal Ø with same pitch<br />

• One and the same tool for blind and through holes<br />

• One and the same tool for different materials<br />

• Exact and repeatable chamfer and thread depth<br />

• No chip root remaining in the thread<br />

• Step drill can be replaced with standard twist drill<br />

• High speed cutting (HSC) possible<br />

14


Gewindefräser MGF<br />

MGF Thread Milling Tools<br />

1<br />

MGF<br />

Page<br />

Thread engagements for MGF<br />

16-17<br />

M-MGF for metric ISO thread DIN 13<br />

18<br />

MF-MGF for metric fine ISO thread DIN 13<br />

19<br />

UNC-MGF for UNC thread ANSI B1.1<br />

20<br />

UNF-MGF for UNF thread ANSI B1.1<br />

21<br />

NPT(F)-MGF for NPT-/NPTF thread to ANSI B2.1<br />

22<br />

G-MGF<br />

M-MGF XS<br />

MF-MGF XS<br />

G-MGF XS<br />

M-MGF XH<br />

MF-MGF XH<br />

for Whitworth pipe thread DIN EN ISO 228<br />

and DIN EN 10226 (previously DIN 2999)<br />

for metric ISO thread DIN 13;<br />

for steel machining from 900 N/mm 2 tensile strength<br />

for metric fine ISO thread DIN 13;<br />

for steel machining M900 N/mm 2 tensile strength<br />

for Whitworth pipe thread DIN EN ISO 228<br />

and DIN EN 10226 (previously DIN 2999);<br />

for steel machining M900 N/mm 2 tensile strength<br />

for metric ISO thread DIN 13;<br />

for hard machining of materials with hardness M45HRC<br />

for metric fine ISO thread DIN 13;<br />

for hard machining of materials with hardness M45HRC<br />

23<br />

24<br />

25<br />

26<br />

27<br />

27<br />

CNC programs can be configured online at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

15


Thread engagements for MGF<br />

For metric ISO thread DIN 13, for metric fine ISO thread DIN 13 and for UNC thread ANSI B1.1.<br />

BT<br />

TL<br />

= Min. drill depth<br />

= Full thread length<br />

D1 D D3.1 90°<br />

TL<br />

BT<br />

M 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 TL D1 BT D3.1 TL D1 BT D3.1 TL<br />

M2 1,60 3,36 2,30 3,06 1,60 4,56 2,30 4,26 1,60<br />

M3 2,50 5,16 3,30 4,77 2,50 6,66 3,30 6,27 2,50<br />

M4 3,30 6,48 4,30 5,91 3,30 8,58 4,30 8,01 3,30 10,68 4,30 10,11<br />

M5 4,20 8,22 5,30 7,52 4,20 10,60 5,30 9,92 4,20 13,00 5,30 12,32<br />

M6 5,00 10,21 6,30 9,36 5,00 13,21 6,30 12,36 5,00 16,21 6,30 15,36<br />

M8 6,75 14,01 8,30 12,89 6,75 17,76 8,30 16,64 6,75 21,51 8,30 20,39<br />

M10 8,50 16,81 10,30 15,42 8,50 21,31 10,30 19,92 8,50 27,31 10,30 25,92<br />

M12 10,30 19,65 12,30 17,95 10,30 26,60 12,30 24,96 10,30 31,85 12,30 30,21<br />

M14 12,00 24,40 14,30 22,50 12,00 30,40 14,30 28,50 12,00 38,40 14,30 36,50<br />

M16 14,00 26,42 16,30 24,47 14,00 34,42 16,30 32,47 14,00 42,42 16,30 40,47<br />

M20 17,50 35,55 20,30 33,00 17,50 45,55 20,30 43,00 17,50 53,<strong>05</strong> 20,30 50,50<br />

MF 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 TL D1 BT D3.1 TL D1 BT D3.1 TL<br />

M4×0,5 3,50 6,73 4,30 6,21 3,50 8,73 4,30 8,21 3,50 10,73 4,30 10,21<br />

M5×0,5 4,50 8,30 5,30 7,70 4,50 10,80 5,30 10,20 4,50 13,30 5,30 12,70<br />

M6×0,75 5,25 10,03 6,30 9,20 5,25 13,03 6,30 12,20 5,25 16,03 6,30 15,20<br />

M8×1 7,00 13,34 8,30 12,26 7,00 17,34 8,30 16,26 7,00 21,34 8,30 20,26<br />

M10×1 9,00 16,46 10,30 15,17 9,00 21,46 10,30 20,17 9,00 26,46 10,30 25,17<br />

M12×1,5 10,50 19,92 12,30 18,33 10,50 25,92 12,30 24,33 10,50 31,92 12,30 30,33<br />

M12×1 11,00 19,57 12,30 18,08 11,00 25,57 12,30 24,08 11,00 31,57 12,30 30,08<br />

M14×1,5 12,50 23,<strong>05</strong> 14,30 21,23 12,50 30,55 14,30 28,73 12,50 38,<strong>05</strong> 14,30 36,23<br />

M16×1,5 14,50 26,07 16,30 24,21 14,50 33,57 16,30 31,71 14,50 42,57 16,30 40,70<br />

UNC 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 TL D1 BT D3.1 TL D1 BT D3.1 TL<br />

1/4-20 UNC 5,08 11,65 6,65 10,62 5,08 15,46 6,65 14,40 5,08 16,73 6,65 15,67<br />

5/16-18 UNC 6,53 12,93 8,24 11,80 6,53 17,14 8,24 16,01 6,53 21,37 8,24 20,20<br />

3/8-16 UNC 7,94 16,20 9,83 14,81 7,94 20,92 9,83 19,53 7,94 25,68 9,83 24,30<br />

1/2-13 UNC 10,75 21,97 13,00 20,00 10,75 27,83 13,00 25,81 10,75 33,70 13,00 31,68<br />

We reserve the right to make technical alterations<br />

16


Thread engagements for MGF<br />

For UNF thread ANSI B1.1, for NPT/NPTF thread ANSI B2.1 and for Whitworth pipe thread DIN<br />

EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

BT<br />

TL<br />

= Min. drill depth<br />

= Full thread length<br />

1<br />

MGF<br />

D1 D D3.1 90°<br />

TL<br />

BT<br />

UNF 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 TL D1 BT D3.1 TL D1 BT D3.1 TL<br />

1/4-28 UNF 5,44 11,20 6,65 10,20 5,44 14,84 6,65 13,85 5,44 17,56 6,65 16,57<br />

5/16-24 UNF 6,88 13,00 8,24 11,90 6,88 17,23 8,24 16,18 6,88 21,47 8,24 20,40<br />

3/8-24 UNF 8,47 15,16 9,83 14,09 8,47 20,42 9,83 19,35 8,47 25,70 9,83 24,60<br />

7/16-20 UNF 9,84 18,<strong>05</strong> 11,41 16,90 9,84 23,13 11,41 21,99 9,84 29,48 11,41 28,30<br />

1/2-20 UNF 11,43 21,01 13,00 19,10 11,43 27,36 13,00 25,50 11,43 33,71 13,00 31,80<br />

NPT<br />

Standard length<br />

D1 BT D3.1 TL<br />

1/16-27 NPT 6,15 11,36 8,70 9,00<br />

1/8-27 NPT 8,43 11,36 11,10 9,00<br />

1/4-18 NPT 11,13 16,77 14,50 13,50<br />

3/8-18 NPT 14,27 16,77 17,90 13,50<br />

NPTF<br />

Standard length<br />

D1 BT D3.1 TL<br />

1/16-27 NPTF 6,10 11,36 8,70 9,00<br />

1/8-27 NPTF 8,40 11,36 11,10 9,00<br />

1/4-18 NPTF 11,00 16,77 14,50 13,50<br />

3/8-18 NPTF 14,50 16,77 17,90 13,50<br />

G 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 TL D1 BT D3.1 TL D1 BT D3.1 TL<br />

G1/8-28 8,82 15,81 10,03 14,67 8,82 21,25 10,03 20,11 8,82 25,84 10,03 24,70<br />

G1/4-19 11,82 21,74 13,46 20,37 11,82 28,43 13,46 27,06 11,82 35,18 13,46 33,80<br />

G3/8-19 15,32 27,22 16,96 25,60 15,32 35,24 16,96 33,62 15,32 43,26 16,96 41,60<br />

We reserve the right to make technical alterations<br />

Please see note on page 152<br />

17


M<br />

Thread Milling Tool MGF<br />

with rear chamfer, 1.5×D; 2.0×D and 2.5×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

45°<br />

l1<br />

l3<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

M-MGF 1,5×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No. Order No. Order No.<br />

M2 0,40 1,60 47,8 3,4 36 6 2,5 2,3 1,56 2 80981001000008 88981001000008<br />

M3 0,50 2,50 47,5 5,2 36 6 3,4 3,3 2,44 3 80981001000013 88981001000013<br />

M4 0,70 3,30 46,9 6,5 36 6 4,5 4,3 3,14 3 80981001000015 80973001000015 88981001000015 88973001000015<br />

M5 0,80 4,20 52,6 8,2 36 6 5,5 5,3 3,95 3 80981001000017 80973001000017 88981001000017 88973001000017<br />

M6 1,00 5,00 59,0 10,2 36 8 6,6 6,3 4,68 3 80981001000018 80973001000018 88981001000018 88973001000018<br />

M8 1,25 6,75 70,3 14,0 40 10 9,0 8,3 6,22 3 80981001000020 80973001000020 88981001000020 88973001000020<br />

M10 1,50 8,50 74,5 16,8 45 12 11,0 10,3 7,79 3 80981001000022 80973001000022 88981001000022 88973001000022<br />

M12 1,75 10,25 82,0 19,6 45 14 13,5 12,3 9,38 3 80981001000024 80973001000024 88981001000024 88973001000024<br />

M14 2,00 12,00 96,0 24,4 48 16 15,5 14,3 10,92 4 80981001000025 80973001000025 88981001000025 88973001000025<br />

M16 2,00 14,00 94,0 26,4 48 18 17,5 16,3 12,83 4 80981001000026 80973001000026 88981001000026 88973001000026<br />

M20 2,50 17,50 117,0 35,55 56 25 25,0 20,3 15,83 4 80981001000028 80973001000028 88981001000028 88973001000028<br />

M-MGF 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M2 0,40 1,60 49,0 4,6 36 6 2,5 2,3 1,56 2 80970001000008 88970001000008<br />

M3 0,50 2,50 49,0 6,7 36 6 3,4 3,3 2,44 3 80970001000013 88970001000013<br />

M4 0,70 3,30 49,0 8,6 36 6 4,5 4,3 3,14 3 80970001000015 80992001000015 88970001000015 88992001000015<br />

M5 0,80 4,20 55,0 10,6 36 6 5,5 5,3 3,95 3 80970001000017 80992001000017 88970001000017 88992001000017<br />

M6 1,00 5,00 62,0 13,2 36 8 6,6 6,3 4,68 3 80970001000018 80992001000018 88970001000018 88992001000018<br />

M8 1,25 6,75 74,0 17,8 40 10 9,0 8,3 6,22 3 80970001000020 80992001000020 88970001000020 88992001000020<br />

M10 1,50 8,50 79,0 21,3 45 12 11,0 10,3 7,79 3 80970001000022 80992001000022 88970001000022 88992001000022<br />

M12 1,75 10,25 89,0 26,6 45 14 13,5 12,3 9,38 3 80970001000024 80992001000024 88970001000024 88992001000024<br />

M14 2,00 12,00 102,0 30,4 48 16 15,5 14,3 10,92 4 80970001000025 80992001000025 88970001000025 88992001000025<br />

M16 2,00 14,00 102,0 34,4 48 18 17,5 16,3 12,83 4 80970001000026 80992001000026 88970001000026 88992001000026<br />

M20 2,50 17,50 127,0 45,55 56 25 25,0 20,3 15,83 4 80970001000028 80992001000028 88970001000028 88992001000028<br />

M-MGF 2,5×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

18<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 3,30 49,0 10,7 36 6 4,5 4,3 3,14 3<br />

M5 0,80 4,20 55,0 13,0 36 6 5,5 5,3 3,95 3 80990001000017 88990001000017<br />

M6 1,00 5,00 62,0 16,2 36 8 6,6 6,3 4,68 3 80990001000018 80995001000018 88990001000018 88995001000018<br />

M8 1,25 6,75 74,0 21,5 40 10 9,0 8,3 6,22 3 80990001000020 80995001000020 88990001000020 88995001000020<br />

M10 1,50 8,50 79,0 27,3 45 12 11,0 10,3 7,79 3 80990001000022 80995001000022 88990001000022 88995001000022<br />

M12 1,75 10,25 89,0 31,9 45 14 13,5 12,3 9,38 3 80990001000024 80995001000024 88990001000024 88995001000024<br />

M14 2,00 12,00 102,0 38,4 48 16 15,5 14,3 10,92 4<br />

M16 2,00 14,00 102,0 42,4 48 18 17,5 16,3 12,83 4


MF Thread Milling Tool MGF<br />

with rear chamfer, 1.5×D - 2.0×D<br />

1<br />

MGF<br />

For metric fine ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

MF-MGF 1,5×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4×0,5 0,50 3,50 47,0 6,7 36 6 4,5 4,3 3,14 3<br />

M5×0,5 0,50 4,50 52,5 8,3 36 6 5,5 5,3 3,95 3<br />

M6×0,75 0,75 5,25 59,0 10,0 36 8 6,6 6,3 4,68 3<br />

M8×1 1,00 7,00 70,0 13,3 40 10 9,0 8,3 6,22 3 80981002000070 80973002000070 88981002000070 88973002000070<br />

M10×1 1,00 9,00 74,0 16,5 45 12 11,0 10,3 7,79 3 80981002000094 80973002000094 88981002000094 88973002000094<br />

M12×1 1,00 11,00 83,0 19,6 45 14 13,5 12,3 9,38 3 80981002000111 88981002000111<br />

M12×1,5 1,50 10,50 83,0 19,9 45 14 13,5 12,3 9,38 3 80981002000113 80973002000113 88981002000113 88973002000113<br />

M14×1,5 1,50 12,50 94,5 23,1 48 16 15,5 14,3 10,92 4 80981002000131 80973002000131 88981002000131 88973002000131<br />

M16×1,5 1,50 14,50 94,5 26,1 48 18 17,5 16,3 12,82 4 80981002000147 80973002000147 88981002000147 88973002000147<br />

MF-MGF 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4×0,5 0,50 3,50 49,0 8,7 36 6 4,5 4,3 3,14 3<br />

M5×0,5 0,50 4,50 55,0 10,8 36 6 5,5 5,3 3,95 3 80970002000037 88970002000037<br />

M6×0,75 0,75 5,25 62,0 13,0 36 8 6,6 6,3 4,68 3 80970002000048 88970002000048<br />

M8×1 1,00 7,00 74,0 17,3 40 10 9,0 8,3 6,22 3 80970002000070 80992002000070 88970002000070 88992002000070<br />

M10×1 1,00 9,00 79,0 21,5 45 12 11,0 10,3 7,79 3 80970002000094 80992002000094 88970002000094 88992002000094<br />

M12×1 1,00 11,00 89,0 25,6 45 14 13,5 12,3 9,38 3 80970002000111 88970002000111<br />

M12×1,5 1,50 10,50 89,0 25,9 45 14 13,5 12,3 9,38 3 80970002000113 80992002000113 88970002000113 88992002000113<br />

M14×1,5 1,50 12,50 102,0 30,6 48 16 15,5 14,3 10,92 4 80970002000131 80992002000131 88970002000131 88992002000131<br />

M16×1,5 1,50 14,50 102,0 33,6 48 18 17,5 16,3 12,82 4 80970002000147 80992002000147 88970002000147 88992002000147<br />

19


UNC<br />

with rear chamfer, 1.5×D - 2.0×D<br />

For UNC thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

Thread Milling Tool MGF<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

UNC-MGF 1,5×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-20 UNC 1,270 5,08 58,2 11,65 36 8 7,8 6,7 4,70 3 80981010000011 80973010000011 88981010000011 88973010000011<br />

5/16-18 UNC 1,411 6,53 69,8 12,90 40 10 9,0 8,2 6,22 3 80981010000012 80973010000012 88981010000012 88973010000012<br />

3/8-16 UNC 1,588 7,94 74,2 16,20 45 12 11,0 9,8 7,34 3 80981010000013 80973010000013 88981010000013 88973010000013<br />

1/2-13 UNC 1,954 10,75 83,1 22,00 45 14 13,5 13,0 9,38 3 80981010000015 80973010000015 88981010000015 88973010000015<br />

UNC-MGF 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-20 UNC 1,270 5,08 62,0 15,46 36 8 7,8 6,7 4,70 3 80970010000011 80992010000011 88970010000011 88992010000011<br />

5/16-18 UNC 1,411 6,53 74,0 17,10 40 10 9,0 8,2 6,22 3 80970010000012 80992010000012 88970010000012 88992010000012<br />

3/8-16 UNC 1,588 7,94 79,0 20,90 45 12 11,0 9,8 7,34 3 80970010000013 80992010000013 88970010000013 88992010000013<br />

1/2-13 UNC 1,954 10,75 89,0 27,80 45 14 13,5 13,0 9,38 3 80970010000015 80992010000015 88970010000015 88992010000015<br />

20


UNF<br />

with rear chamfer, 1.5×D - 2.0×D<br />

Thread Milling Tool MGF<br />

1<br />

MGF<br />

For UNF thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

UNF-MGF 1,5×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-28 UNF 0,907 5,44 58,4 11,2 36 8 7,8 6,65 4,70 3 80981011000011 80973011000011 88981011000011 88973011000011<br />

5/16-24 UNF 1,<strong>05</strong>8 6,88 69,8 13,0 40 10 9,0 8,24 6,22 3 80981011000012 80973011000012 88981011000012 88973011000012<br />

3/8-24 UNF 1,<strong>05</strong>8 8,47 73,7 15,1 45 12 11,0 9,83 7,79 3 80981011000013 80973011000013 88981011000013 88973011000013<br />

7/16-20 UNF 1,270 9,84 82,9 18,<strong>05</strong> 45 14 13,5 11,41 9,32 3 80981011000014 80973011000014 88981011000014 88973011000014<br />

1/2-20 UNF 1,270 11,43 82,7 21,0 45 14 13,5 13,00 9,38 3 80981011000015 80973011000015 88981011000015 88973011000015<br />

UNF-MGF 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-28 UNF 0,907 5,44 62,0 14,8 36 8 7,8 6,65 4,70 3 80970011000011 80992011000011 88970011000011 88992011000011<br />

5/16-24 UNF 1,<strong>05</strong>8 6,88 74,0 17,2 40 10 9,0 8,24 6,22 3 80970011000012 80992011000012 88970011000012 88992011000012<br />

3/8-24 UNF 1,<strong>05</strong>8 8,47 79,0 20,4 45 12 11,0 9,83 7,79 3 80970011000013 80992011000013 88970011000013 88992011000013<br />

7/16-20 UNF 1,270 9,84 88,0 23,1 45 14 13,5 11,41 9,32 3 80970011000014 80992011000014 88970011000014 88992011000014<br />

1/2-20 UNF 1,270 11,43 89,0 27,4 45 14 13,5 13,00 9,38 3 80970011000015 80992011000015 88970011000015 88992011000015<br />

21


NPT/NPTF<br />

with rear chamfer<br />

Thread Milling Tool MGF<br />

For NPT-/NPTF thread ANSI B2.1<br />

Thread reach in line with requirements under standard<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 12 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l2.3<br />

45°<br />

l1<br />

l3<br />

d2<br />

t<br />

< Drill Ø<br />

d3.1<br />

NPT-MGF<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.3 l2.7 l3 d2 d3.1 Z<br />

Order No. Order No. Order No. Order No.<br />

1/16-27 NPT 0,941 6,15 64,0 9,7 11,36 40 10 8,7 3 80970016000001 88970016000001<br />

1/8-27 NPT 0,941 8,50 70,0 9,7 11,36 45 12 11,1 3 80970016000002 80973016000002 88970016000002 88973016000002<br />

1/4-18 NPT 1,411 11,0 80,0 14,81 16,77 48 16 14,5 4 80970016000003 80973016000003 88970016000003 88973016000003<br />

3/8-18 NPT 1,411 14,5 81,0 14,81 16,77 48 18 17,9 4 80970016000004 80973016000004 88970016000004 88973016000004<br />

For threads ½” – 14 NPT and bigger, use <strong>JEL</strong> “TOMILL GS” Thread Milling Tool<br />

NPTF-MGF<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.3 l2.7 l3 d2 d3.1 Z<br />

Order No. Order No. Order No. Order No.<br />

1/16-27 NPTF 0,941 6,10 64,0 9,7 11,36 40 10 8,7 3<br />

1/8-27 NPTF 0,941 8,45 70,0 9,7 11,36 45 12 11,1 3 80970017000002 80973017000002 88970017000002 88973017000002<br />

1/4-18 NPTF 1,411 10,90 80,0 14,81 16,77 48 16 14,5 4 80970017000003 80973017000003 88970017000003 88973017000003<br />

3/8-18 NPTF 1,411 14,30 81,0 14,81 16,77 48 18 17,9 4 80970017000004 80973017000004 88970017000004 88973017000004<br />

For threads ½” – 14 NPTF and bigger, use <strong>JEL</strong> “TOMILL GS” Thread Milling Tool<br />

22


G<br />

Thread Milling Tool MGF<br />

with rear chamfer, 1.5×D - 2.0×D<br />

1<br />

MGF<br />

For Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 12 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

G-MGF 1,5×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

G1/8-28 0,907 8,82 73,6 15,8 45 12 11,0 10,0 7,79 3 80981025000001 80973025000001 88981025000001 88973025000001<br />

G1/4-19 1,337 11,82 94,0 21,7 48 16 15,5 13,5 10,92 4 80981025000002 80973025000002 88981025000002 88973025000002<br />

G3/8-19 1,337 15,32 94,0 27,2 50 20 17,5 17,0 13,92 4 80981025000003 88981025000003<br />

G-MGF 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

G1/8-28 0,907 8,82 79,0 21,2 45 12 11,0 10,0 7,79 3 80970025000001 80992025000001 88970025000001 88992025000001<br />

G1/4-19 1,337 11,82 100,5 28,4 48 16 15,5 13,5 10,92 4 80970025000002 80992025000002 88970025000002 88992025000002<br />

G3/8-19 1,337 15,32 102,0 35,2 50 20 17,5 17,0 13,92 4 80970025000003 88970025000003<br />

23


M<br />

Thread Milling Tool MGF XS<br />

with rear chamfer, 1.5×D - 2.0×D<br />

For metric ISO thread DIN 13<br />

For machining steel M900 N/mm 2 tensile strength<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

M-MGF XS 1,5×D<br />

TiCN - HE<br />

TiCN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

M4 0,70 3,30 46,9 6,5 36 6 4,5 4,3 3,14 3 80273001000015 88273001000015<br />

M5 0,80 4,20 52,6 8,2 36 6 5,5 5,3 3,95 3 80273001000017 88273001000017<br />

M6 1,00 5,00 59,0 10,2 36 8 6,6 6,3 4,68 3 80273001000018 88273001000018<br />

M8 1,25 6,75 70,3 14,0 40 10 9,0 8,3 6,22 3 80273001000020 88273001000020<br />

M10 1,50 8,50 74,5 16,8 45 12 11,0 10,3 7,79 3 80273001000022 88273001000022<br />

M12 1,75 10,25 82,0 19,6 45 14 13,5 12,3 9,38 3 80273001000024 88273001000024<br />

M14 2,00 12,00 96,0 24,4 48 16 15,5 14,3 10,92 4 80273001000025 88273001000025<br />

M16 2,00 14,00 94,0 26,4 48 18 17,5 16,3 12,83 4 80273001000026 88273001000026<br />

M20 2,50 17,50 117,0 35,55 56 25 25,0 20,3 15,83 4 80273001000028 88273001000028<br />

M-MGF XS 2,0×D<br />

TiCN - HE<br />

TiCN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

M4 0,70 3,30 49,0 8,6 36 6 4,5 4,3 3,14 3 80292001000015 88292001000015<br />

M5 0,80 4,20 55,0 10,6 36 6 5,5 5,3 3,95 3 80292001000017 88292001000017<br />

M6 1,00 5,00 62,0 13,2 36 8 6,6 6,3 4,68 3 80292001000018 88292001000018<br />

M8 1,25 6,75 74,0 17,8 40 10 9,0 8,3 6,22 3 80292001000020 88292001000020<br />

M10 1,50 8,50 79,0 21,3 45 12 11,0 10,3 7,79 3 80292001000022 88292001000022<br />

M12 1,75 10,25 89,0 26,6 45 14 13,5 12,3 9,38 3 80292001000024 88292001000024<br />

M14 2,00 12,00 102,0 30,4 48 16 15,5 14,3 10,92 4 80292001000025 88292001000025<br />

M16 2,00 14,00 102,0 34,4 48 18 17,5 16,3 12,83 4 80292001000026 88292001000026<br />

M20 2,50 17,50 127,0 45,55 56 25 25,0 20,3 15,83 4 80292001000028 88292001000028<br />

24


MF<br />

Thread Milling Tool MGF XS<br />

with rear chamfer, 1.5×D - 2.0×D<br />

1<br />

MGF<br />

For metric fine ISO thread DIN 13<br />

For machining steel M900 N/mm 2 tensile strength<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

MF-MGF XS 1,5×D<br />

TiCN - HE<br />

TiCN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

M8×1 1,00 7,00 70,0 13,3 40 10 9,0 8,3 6,22 3 80273002000070 88273002000070<br />

M10×1 1,00 9,00 74,0 16,5 45 12 11,0 10,3 7,79 3 80273002000094 88273002000094<br />

M12×1,5 1,50 10,50 83,0 19,9 45 14 13,5 12,3 9,38 3 80273002000113 88273002000113<br />

M12×1 1,00 11,00 83,0 19,6 45 14 13,5 12,3 9,38 3<br />

M14×1,5 1,50 12,50 94,5 23,1 48 16 15,5 14,3 10,92 4 80273002000131 88273002000131<br />

M16×1,5 1,50 14,50 94,5 26,1 48 18 17,5 16,3 12,82 4 80273002000147 88273002000147<br />

MF-MGF XS 2,0×D<br />

TiCN - HE<br />

TiCN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

M8×1 1,00 7,00 74,0 17,3 40 10 9,0 8,3 6,22 3 80292002000070 88292002000070<br />

M10×1 1,00 9,00 79,0 21,5 45 12 11,0 10,3 7,79 3 80292002000094 88292002000094<br />

M12×1,5 1,50 10,50 89,0 25,9 45 14 13,5 12,3 9,38 3 80292002000113 88292002000113<br />

M12×1 1,00 11,00 89,0 25,6 45 14 13,5 12,3 9,38 3<br />

M14×1,5 1,50 12,50 102,0 30,6 48 16 15,5 14,3 10,92 4 80292002000131 88292002000131<br />

M16×1,5 1,50 14,50 102,0 33,6 48 18 17,5 16,3 12,82 4 80292002000147 88292002000147<br />

25


G<br />

Thread Milling Tool MGF XS<br />

with rear chamfer, 1.5×D - 2.0×D<br />

For Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

For machining steel M900 N/mm 2 tensile strength<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

d3<br />

AD<br />

G-MGF XS 1,5×D<br />

TiCN - HE<br />

TiCN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

G1/8-28 0,907 8,82 73,6 15,8 45 12 11,0 10,0 7,79 3 80273025000001 88273025000001<br />

G1/4-19 1,337 11,82 95,3 21,7 48 16 15,5 13,5 10,92 4 80273025000002 88273025000002<br />

G-MGF XS 2,0×D<br />

TiCN - HE<br />

TiCN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

G1/8-28 0,907 8,82 79,0 21,2 45 12 11,0 10,0 7,79 3 80292025000001 88292025000001<br />

G1/4-19 1,337 11,82 102,0 28,4 48 16 15,5 13,5 10,92 4 80292025000002 88292025000002<br />

26


M<br />

Thread Milling Tool MGF XH<br />

with rear chamfer, 1.5×D<br />

1<br />

MGF<br />

For metric ISO thread DIN 13<br />

For hard machining of materials<br />

with hardness M45 HRC<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

45°<br />

l1<br />

l3<br />

Tools without internal coolant supply<br />

Cutting material: solid carbide<br />

t<br />

d3.1<br />

d3<br />

d2<br />

AD<br />

M-MGF XH 1,5×D<br />

TiAlN - HE<br />

TiAlN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

M4 0,70 3,30 47,0 6,5 36 6 4,5 4,3 3,14 4 80977001000015 88977001000015<br />

M5 0,80 4,20 52,0 8,2 36 6 5,5 5,3 3,95 4 80977001000017 88977001000017<br />

M6 1,00 5,00 59,0 10,2 36 8 6,6 6,3 4,68 4 80977001000018 88977001000018<br />

M8 1,25 6,75 70,0 14,0 40 10 9,0 8,3 6,22 4 80977001000020 88977001000020<br />

M10 1,50 8,50 74,0 16,8 45 12 11,0 10,3 7,79 5 80977001000022 88977001000022<br />

M12 1,75 10,25 82,0 19,6 45 14 13,5 12,3 9,38 5 80977001000024 88977001000024<br />

MF<br />

with rear chamfer, 1.5×D<br />

Thread Milling Tool MGF XH<br />

For metric fine ISO thread DIN 13<br />

For hard machining of materials<br />

with hardness M45 HRC<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

45°<br />

l1<br />

l3<br />

Tools without internal coolant supply<br />

Cutting material: solid carbide<br />

t<br />

d3.1<br />

d3<br />

d2<br />

AD<br />

MF-MGF XH 1,5×D<br />

TiAlN - HE<br />

TiAlN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No.<br />

Order No.<br />

M12×1,5 1,50 10,50 82,0 19,9 45 14 13,5 12,3 9,38 5 80977002000113 88977002000113<br />

M14×1,5 1,50 12,50 94,0 23,1 48 16 15,5 14,3 10,92 5 80977002000131 88977002000131<br />

M16×1,5 1,50 14,50 94,0 26,1 48 18 17,5 16,3 12,82 5 80977002000147 88977002000147<br />

27


Thread Milling Tool UMGF<br />

UMGF = Universal MGF Thread Milling Tool<br />

Spiral fluted solid carbide tool with profile correction both with rear and<br />

front chamfer.<br />

Diameter range 4-16 mm<br />

This offers the following main advantages compared to the conventional<br />

methods of tapping and roll form tapping:<br />

• One and the same tool for different tolerances<br />

• One and the same tool for different diameters<br />

>Nominal Ø with same pitch<br />

• One and the same tool for blind and through holes<br />

• One and the same tool for different materials<br />

• Exact and repeatable chamfer and thread depth<br />

• No chip root remaining in the thread<br />

• Step drill can be replaced with standard twist drill<br />

• High speed cutting (HSC) possible<br />

28


Gewindefräser UMGF<br />

Thread Milling Tool UMGF<br />

Thread engagements for UMGF<br />

M-UMGF for metric ISO thread DIN 13<br />

Page<br />

30-31<br />

32<br />

2<br />

UMGF<br />

MF-UMGF for metric fine ISO thread DIN 13<br />

33<br />

Machining of chamfer by concentric<br />

movement of the UMGF Thread<br />

Milling Tool<br />

Machining of chamfer by circular<br />

movement of the UMGF Thread<br />

Milling Tool<br />

CNC programs can be configured on line at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

29


Thread engagements for UMGF<br />

For metric ISO thread DIN 13 and for metric fine thread DIN 13<br />

BT = Min. drill depth<br />

D3.1 = max. possible chamfer Ø with front chamfer<br />

TL = Full thread length<br />

90° D1<br />

D D3.1 90°<br />

TL<br />

BT<br />

M 2,0×D 2,5×D<br />

D1 BT D3.1 TL D1 BT D3.1 TL<br />

M4 3,30 8,58 4,30 7,31 3,30 – – –<br />

M5 4,20 10,60 5,30 9,12 4,20 – – –<br />

M6 5,00 13,21 6,30 11,36 5,00 16,21 6,30 14,36<br />

M8 6,75 17,76 8,30 15,39 6,75 21,51 8,30 19,14<br />

M10 8,50 21,31 10,30 18,42 8,50 27,31 10,30 24,42<br />

M12 10,30 26,60 12,30 23,21 10,30 31,85 12,30 28,46<br />

M14 12,00 30,40 14,30 26,50 12,00 – – –<br />

M16 14,00 34,42 16,30 30,47 14,00 – – –<br />

MF<br />

2,0×D<br />

D1 BT D3.1 TL<br />

M8×1 7,00 17,37 8,30 15,29<br />

M10×1 8,00 21,46 10,30 19,17<br />

M12×1,5 10,50 25,98 12,30 22,88<br />

M12×1 11,00 25,57 12,30 23,08<br />

M14×1,5 12,50 30,55 14,30 27,23<br />

M16×1,5 14,50 33,53 16,30 30,21<br />

30<br />

We reserve the right to make technical alterations


Thread engagements for UMGF<br />

For UNC thread ANSI B1.1, for UNF thread ANSI B1.1 and<br />

for Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

BT = Min. drill depth<br />

D3.1 = max. possible chamfer Ø with front chamfer<br />

TL = Full thread length<br />

90° D1<br />

D D3.1 90°<br />

2<br />

UMGF<br />

TL<br />

BT<br />

UNC<br />

2,0×D<br />

D1 BT D3.1 TL<br />

1/4-20-UNC 5,08 15,46 6,65 13,13<br />

5/16-18-UNC 6,53 17,14 8,24 14,60<br />

3/8-16-UNC 7,94 20,92 9,83 17,94<br />

1/2-13-UNC 10,75 27,83 13,00 23,86<br />

UNF<br />

2,0×D<br />

D1 BT D3.1 TL<br />

1/4-28-UNF 5,44 14,84 6,65 12,94<br />

5/16-24-UNF 6,88 17,23 8,24 15,12<br />

3/8-24-UNF 8,47 20,42 9,83 18,29<br />

7/16-20-UNF 9,84 23,13 11,41 20,72<br />

1/2-20-UNF 11,43 27,36 13,00 24,23<br />

G<br />

2,0×D<br />

D1 BT D3.1 TL<br />

G1/8-28 8,82 21,31 10,03 19,27<br />

G1/4-19 11,82 28,43 13,46 25,72<br />

G3/8-19 15,32 35,24 16,96 32,38<br />

We reserve the right to make technical alterations<br />

Please see note on page 152<br />

31


M<br />

Thread Milling Tool UMGF<br />

with front and rear chamfer, 2.0×D and 2.5×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

45°<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

AD<br />

d3<br />

M-UMGF 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 3,30 49,0 8,6 36 6 4,5 4,3 3,14 3<br />

M5 0,80 4,20 55,0 10,6 36 6 5,5 5,3 3,95 3<br />

M6 1,00 5,00 62,0 13,2 36 8 6,6 6,3 4,68 3 80670001000018 80692001000018 88670001000018 88692001000018<br />

M8 1,25 6,75 74,0 17,8 40 10 9,0 8,3 6,22 3 80670001000020 80692001000020 88670001000020 88692001000020<br />

M10 1,50 8,50 79,0 21,3 45 12 11,0 10,3 7,79 3 80670001000022 80692001000022 88670001000022 88692001000022<br />

M12 1,75 10,25 89,0 26,6 45 14 13,5 12,3 9,38 3 80670001000024 80692001000024 88670001000024 88692001000024<br />

M14 2,00 12,00 102,0 30,4 48 16 15,5 14,3 10,92 4<br />

M16 2,00 14,00 102,0 34,4 48 18 17,5 16,3 12,83 4<br />

M-UMGF 2,5×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 3,30 49,0 10,0 36 6 4,5 4,3 3,14 3<br />

M5 0,80 4,20 55,0 13,0 36 6 5,5 5,3 3,95 3<br />

M6 1,00 5,00 62,0 16,2 36 8 6,6 6,3 4,68 3 80690001000018 80695001000018 88690001000018 88695001000018<br />

M8 1,25 6,75 74,0 21,5 40 10 9,0 8,3 6,22 3 80690001000020 80695001000020 88690001000020 88695001000020<br />

M10 1,50 8,50 79,0 27,3 45 12 11,0 10,3 7,79 3 80690001000022 80695001000022 88690001000022 88695001000022<br />

M12 1,75 10,25 89,0 31,8 45 14 13,5 12,3 9,38 3 80690001000024 80695001000024 88690001000024 88695001000024<br />

M14 2,00 12,00 102,0 38,4 48 16 15,5 14,3 10,92 4<br />

M16 2,00 14,00 102,0 42,4 48 18 17,5 16,3 12,83 4<br />

32


MF<br />

For metric fine ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Thread Milling Tool UMGF<br />

with front and rear chamfer, 2.0×D<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

2<br />

UMGF<br />

l1<br />

l2.7<br />

45°<br />

45°<br />

l3<br />

d2<br />

t<br />

d3.1<br />

AD<br />

d3<br />

MF-UMGF 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M8×1 1,0 7,0 74,0 17,3 40 10 9,0 8,3 6,22 3 80670002000070 80692002000070 88670002000070 88692002000070<br />

M10×1 1,0 9,0 79,0 21,5 45 12 11,0 10,3 7,79 3 80670002000094 80692002000094 88670002000094 88692002000094<br />

M12×1 1,0 11,0 89,0 25,6 45 14 13,5 12,3 9,38 3<br />

M12×1,5 1,5 10,5 89,0 25,9 45 14 13,5 12,3 9,38 3 80670002000113 80692002000113 88670002000113 88692002000113<br />

M14×1,5 1,5 12,5 102,0 30,6 48 16 15,5 14,3 10,92 4 80670002000131 80692002000131 88670002000131 88692002000131<br />

M16×1,5 1,5 14,5 102,0 33,6 48 18 17,5 16,3 12,82 4 80670002000147 80692002000147 88670002000147 88692002000147<br />

33


Drill Thread Milling Tool BGF<br />

Drilling, chamfering and thread milling in a single pass<br />

The BGF drill thread milling tool rear chamfer is a standard tool for defined<br />

thread lengths of 1.5×D; 2.0×D and 2.5×D.<br />

The patented drill thread milling tool produces a complete thread, including<br />

drill hole and chamfer, in a single pass.<br />

This offers the following main advantages compared to the conventional<br />

methods of tapping and roll form tapping:<br />

• Only one tool instead of 2 or 3<br />

• Shorter cycle times<br />

• One and the same tool for blind and through holes<br />

• One and the same tool for different materials<br />

• Exact and repeatable drill and thread depth from 1st to last thread<br />

• No chip root remaining in the thread<br />

• High speed cutting (HSC) possible<br />

34


Drill Thread Milling Tool BGF with 2 cutting edges with<br />

coolant supply<br />

Page<br />

Thread engagements for BGF<br />

36-37<br />

M-BGF 1.5×D for metric ISO thread DIN 13<br />

M-BGF 1.5×D<br />

for Nodular Grey Cast Iron<br />

for metric ISO thread DIN 13<br />

M-BGF 2.0×D for metric ISO thread DIN 13<br />

M-BGF 2.0×D<br />

for Nodular Grey Cast Iron<br />

M-BGF 2.5×D for metric ISO thread DIN 13<br />

EG-BGF 2.0×D<br />

for metric ISO thread DIN 13 40<br />

for EG metric ISO thread<br />

DIN 8140 for helical wire inserts<br />

MF-BGF 1.5×D for metric fine ISO thread DIN 13<br />

38<br />

39<br />

40<br />

41<br />

42<br />

43<br />

3<br />

BGF<br />

MF-BGF 2.0×D for metric fine ISO thread DIN 13<br />

UNC-BGF 1.5×D for UNC thread ANSI B1.1<br />

UNC-BGF 2.0×D for UNC thread ANSI B1.1<br />

UNF-BGF 1.5×D for UNF thread ANSI B1.1<br />

UNF-BGF 2.0×D for UNF thread ANSI B1.1<br />

G-BGF 2.0×D<br />

for Whitworth pipe thread<br />

DIN EN ISO 228<br />

and DIN EN 10226 (previously DIN 2999)<br />

43<br />

44<br />

44<br />

45<br />

45<br />

46<br />

CNC programs can be configured on line at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

35


Thread engagements for BGF<br />

For metric ISO thread DIN 13, for EG metric ISO thread DIN 8140 for helical wire inserts and for<br />

metric fine ISO thread DIN 13<br />

BT<br />

EL<br />

TL<br />

= Drill depth<br />

= Thread engagement<br />

= Full thread length<br />

140° D9 D1<br />

D D3.1 90°<br />

TL<br />

EL<br />

BT<br />

M 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL<br />

M3 2,50 4,90 3,30 3,10 4,40 3,80 2,50 6,90 3,30 3,10 6,40 5,80<br />

M4 3,30 6,80 4,30 4,12 6,10 5,25 3,30 8,90 4,30 4,12 8,20 7,30 3,30 11,00 4,30 4,12 10,30 9,40<br />

M5 4,20 8,58 5,30 5,19 7,80 6,80 4,20 11,00 5,30 5,19 10,20 9,20 4,20 13,38 5,30 5,19 12,58 11,57<br />

M6 5,00 10,70 6,30 6,25 9,70 8,40 5,00 13,70 6,30 6,25 12,70 11,40 5,00 15,70 6,30 6,25 14,70 13,40<br />

M8 6,75 13,35 8,30 8,41 12,15 10,45 6,75 17,10 8,30 8,41 15,90 14,20 6,75 22,10 8,30 8,41 20,90 19,20<br />

M10 8,50 17,60 10,30 10,54 16,06 14,00 8,50 22,10 10,30 10,54 20,60 18,50 8,50 26,60 10,30 10,54 25,10 23,00<br />

M12 10,30 20,25 12,30 12,65 18,45 16,35 10,30 25,50 12,30 12,65 23,70 21,60 10,30 32,50 12,30 12,65 30,70 28,60<br />

M14 12,00 22,90 14,30 14,81 20,90 18,60 12,00 30,90 14,30 14,81 28,90 26,60 12,00 36,90 14,30 14,81 34,90 32,60<br />

M16 14,00 27,00 16,30 16,88 25,00 22,60 14,00 35,00 16,30 16,88 33,00 30,60 14,00 43,00 16,30 16,88 41,00 38,60<br />

EG 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL<br />

EG-M6 6,30 11,78 7,60 7,70 10,80 9,40 6,30 15,78 7,60 7,70 14,80 13,40 6,30 19,78 7,60 7,70 18,80 17,40<br />

EG-M8 8,37 15,99 9,92 10,21 14,70 12,90 8,37 20,99 9,92 10,21 19,70 17,90 8,37 25,99 9,92 10,21 24,70 22,90<br />

EG-M10 10,45 19,18 12,25 12,68 17,70 15,50 10,50 25,18 12,25 12,68 23,70 21,50 10,50 31,18 12,25 12,68 29,70 27,50<br />

EG-M12 12,52 23,85 14,57 15,14 22,10 19,80 12,50 30,85 14,57 15,14 29,10 26,80 12,50 37,85 14,57 15,14 36,10 33,80<br />

MF 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL<br />

M6×0,75 5,25 10,30 6,30 6,18 9,60 8,60 5,25 14,<strong>05</strong> 6,30 6,18 13,30 12,30 5,25 16,30 6,30 6,18 15,60 14,60<br />

M8×1 7,00 13,70 8,30 8,31 12,70 11,40 7,00 17,70 8,30 8,31 16,70 15,40 7,00 21,70 8,30 8,31 20,70 19,40<br />

M10×1 9,00 16,80 10,30 10,35 15,80 14,40 9,00 21,80 10,30 10,35 20,80 19,40 9,00 25,80 10,30 10,35 24,80 23,40<br />

M12×1,5 10,50 20,60 12,30 12,35 19,08 17,01 10,50 26,60 12,30 12,35 25,08 23,01 10,50 32,60 12,30 12,35 31,08 29,01<br />

M12×1 11,00 19,75 12,30 12,35 18,80 17,40 11,00 24,75 12,30 12,35 23,80 22,40 11,00 31,75 12,30 12,35 30,80 29,40<br />

M14×1,5 12,50 23,61 14,30 14,61 22,11 19,98 12,50 29,60 14,30 14,61 28,10 26,00 12,50 37,11 14,30 14,61 35,60 33,50<br />

M16×1,5 14,50 26,62 16,30 16,64 25,12 22,97 14,50 34,10 16,30 16,64 32,60 30,50 14,50 41,62 16,30 16,64 40,10 38,00<br />

We reserve the right to make technical alterations<br />

36


Thread engagements for BGF<br />

For UNC thread ANSI B1.1, for UNF thread ANSI B1.1 and<br />

for Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

BT<br />

EL<br />

TL<br />

= Drill depth<br />

= Thread engagement<br />

= Full thread length<br />

140° D9 D1<br />

D D3.1 90°<br />

TL<br />

EL<br />

BT<br />

3<br />

BGF<br />

UNC 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL<br />

1/4-20 UNC 5,08 11,09 6,65 6,83 9,82 8,06 5,08 14,90 6,65 6,83 13,60 11,90 5,08 17,44 6,65 6,83 16,20 14,40<br />

5/16-18 UNC 6,53 13,77 8,24 8,56 12,36 10,34 6,53 18,00 8,24 8,56 16,60 14,60 6,53 22,24 8,24 8,56 20,83 18,80<br />

3/8-16 UNC 7,94 16,99 9,83 10,23 15,40 13,20 7,94 21,80 9,83 10,23 20,20 18,00 7,94 26,51 9,83 10,23 24,93 22,73<br />

1/2-13 UNC 10,75 22,56 13,00 13,72 20,60 18,10 10,80 28,40 13,00 13,72 26,50 24,00 10,80 34,28 13,00 13,72 32,33 29,86<br />

UNF 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL<br />

1/4-28 UNF 5,44 10,68 6,65 6,70 9,78 8,52 5,44 14,30 6,65 6,70 13,40 12,10 5,44 17,<strong>05</strong> 6,65 6,70 16,10 14,90<br />

5/16-24 UNF 6,88 13,54 8,24 8,40 12,50 11,00 6,88 17,80 8,24 8,40 16,70 15,20 6,88 20,95 8,24 8,40 19,90 18,40<br />

3/8-24 UNF 8,47 15,67 9,83 10,01 14,61 13,07 8,47 19,90 9,83 10,01 18,80 17,30 8,47 25,19 9,83 10,01 24,10 22,60<br />

1/2-20 UNF 11,43 20,08 13,00 13,35 18,80 16,90 11,40 26,40 13,00 13,35 25,20 23,30 11,40 32,78 13,00 13,35 31,50 29,60<br />

G 1,5×D 2,0×D 2,5×D<br />

D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL<br />

G1/8-28 8,82 15,25 10,03 10,12 14,34 13,04 8,82 20,70 10,03 10,12 19,80 18,50 8,82 25,23 10,03 10,12 24,30 23,00<br />

G1/4-19 11,82 20,97 13,46 13,52 19,63 17,87 11,80 27,70 13,46 13,52 26,30 24,60 11,80 34,44 13,46 13,52 33,10 31,30<br />

We reserve the right to make technical alterations Please see note on page 152<br />

37


M<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 1.5×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l2.9<br />

l10<br />

45°<br />

l1<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

M-BGF 1,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 47,0 7,3 6,8 36 0,7 3,3 6 4,5 4,3 3,24 2 80945001000015 80934001000015 88945001000015 88934001000015<br />

M5 0,80 52,6 9,3 8,6 36 0,8 4,2 6 5,5 5,3 4,10 2 80945001000017 80934001000017 88945001000017 88934001000017<br />

M6 1,00 59,0 11,5 10,7 36 1,0 5,0 8 6,6 6,3 4,85 2 80945001000018 80934001000018 88945001000018 88934001000018<br />

M8 1,25 70,3 14,4 13,4 40 1,3 6,8 10 9,0 8,3 6,45 2 80945001000020 80934001000020 88945001000020 88934001000020<br />

M10 1,50 74,5 18,9 17,6 45 1,5 8,5 12 11,0 10,3 8,08 2 80945001000022 80934001000022 88945001000022 88934001000022<br />

M12 1,75 83,8 21,8 20,2 45 1,5 10,3 14 13,5 12,3 9,74 2 80945001000024 80934001000024 88945001000024 88934001000024<br />

38


M<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 1.5×D for Nodular Grey Cast Iron<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

3<br />

l10<br />

l2.7<br />

l2.9<br />

45°<br />

l1<br />

l3<br />

BGF<br />

140°<br />

d1<br />

d2<br />

45°<br />

t<br />

d3.1 d3<br />

M-BGF 1,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 47,0 7,3 6,8 36 0,7 3,3 6 4,5 4,3 3,24 2<br />

M5 0,80 52,6 9,3 8,6 36 0,8 4,2 6 5,5 5,3 4,10 2<br />

M6 1,00 59,0 11,5 10,7 36 1,0 5,0 8 6,6 6,3 4,85 2 80949001000018 88949001000018<br />

M8 1,25 70,3 14,4 13,4 40 1,3 6,8 10 9,0 8,3 6,45 2 80949001000020 88949001000020<br />

M10 1,50 74,5 18,9 17,6 45 1,5 8,5 12 11,0 10,3 8,08 2 80949001000022 88949001000022<br />

M12 1,75 83,8 21,8 20,2 45 1,5 10,3 14 13,5 12,3 9,74 2 80949001000024 88949001000024<br />

Thread engagements see page 51 in table thread engagements for BGF NZ4 and BGF for Nodular Grey Cast Iron<br />

39


M<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 2.0×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.9<br />

l10<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

* Tools without internal coolant supply<br />

M-BGF 2,0×D<br />

d3.1 d3<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

* M3 0,50 49,0 6,8 7,3 36 0,5 2,5 6 4,5 3,3 2,45 2 80901001000013 80906001000013 88901001000013 88906001000013<br />

M4 0,70 49,0 9,4 8,9 36 0,7 3,3 6 4,5 4,3 3,24 2 80941001000015 80935001000015 88941001000015 88935001000015<br />

M5 0,80 55,0 11,7 11,0 36 0,8 4,2 6 5,5 5,3 4,10 2 80941001000017 80935001000017 88941001000017 88935001000017<br />

M6 1,00 62,0 14,5 13,7 36 1,0 5,0 8 6,6 6,3 4,85 2 80941001000018 80935001000018 88941001000018 88935001000018<br />

M8 1,25 74,0 18,2 17,1 40 1,3 6,8 10 9,0 8,3 6,45 2 80941001000020 80935001000020 88941001000020 88935001000020<br />

M10 1,50 79,0 23,4 22,1 45 1,5 8,5 12 11,0 10,3 8,08 2 80941001000022 80935001000022 88941001000022 88935001000022<br />

M12 1,75 89,0 27,1 25,5 45 1,5 10,3 14 13,5 12,3 9,74 2 80941001000024 80935001000024 88941001000024 88935001000024<br />

M14 2,00 102,0 32,8 30,9 48 1,5 12,0 16 15,5 14,3 11,35 2 80941001000025 80935001000025 88941001000025 88935001000025<br />

M16 2,00 102,0 37,1 35,0 48 1,5 14,0 18 17,5 16,3 13,28 2 80941001000026 80935001000026 88941001000026 88935001000026<br />

with 2 cutting edges with rear chamfer 2.0×D for Nodular Grey Cast Iron<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.9<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

45°<br />

t<br />

d3.1 d3<br />

M-BGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 47,0 7,3 6,8 36 0,7 3,3 6 4,5 4,3 3,24 2<br />

M5 0,80 52,6 9,3 8,6 36 0,8 4,2 6 5,5 5,3 4,10 2<br />

M6 1,00 59,0 11,5 10,7 36 1,0 5,0 8 6,6 6,3 4,85 2 80943001000018 88943001000018<br />

M8 1,25 70,3 14,4 13,4 40 1,3 6,8 10 9,0 8,3 6,45 2 80943001000020 88943001000020<br />

M10 1,50 74,5 18,9 17,6 45 1,5 8,5 12 11,0 10,3 8,08 2 80943001000022 88943001000022<br />

M12 1,75 83,8 21,8 20,2 45 1,5 10,3 14 13,5 12,3 9,74 2 80943001000024 88943001000024<br />

Thread engagements see page 51 in table thread engagements for BGF NZ4 and BGF for Nodular Grey Cast Iron<br />

40


M<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 2.5×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

3<br />

l2.7<br />

l2.9<br />

l10<br />

45°<br />

l1<br />

l3<br />

BGF<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

M-BGF 2,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 49,0 11,5 11,0 36 0,7 3,3 6 4,5 4,3 3,24 2<br />

M5 0,80 55,0 14,1 13,4 36 0,8 4,2 6 5,5 5,3 4,10 2 80961001000017 88961001000017<br />

M6 1,00 62,0 16,5 15,7 36 1,0 5,0 8 6,6 6,3 4,85 2 80961001000018 80956001000018 88961001000018 88956001000018<br />

M8 1,25 74,0 23,2 22,1 40 1,3 6,8 10 9,0 8,3 6,45 2 80961001000020 80956001000020 88961001000020 88956001000020<br />

M10 1,50 79,0 27,9 26,6 45 1,5 8,5 12 11,0 10,3 8,08 2 80961001000022 80956001000022 88961001000022 88956001000022<br />

M12 1,75 89,0 34,1 32,5 45 1,5 10,3 14 13,5 12,3 9,74 2 80961001000024 80956001000024 88961001000024 88956001000024<br />

M14 2,00 102,0 38,8 36,9 48 1,5 12,0 16 15,5 14,3 11,35 2<br />

M16 2,00 102,0 45,1 43,0 48 1,5 14,0 18 17,5 16,3 13,28 2 80961001000026 88961001000026<br />

41


EG<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 2.0×D<br />

For EG metric ISO thread DIN 8140<br />

for helical wire inserts<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l2.9<br />

l10<br />

45°<br />

l1<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

EG-BGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

EG-M6 1,00 74,0 16,8 15,8 40 1,0 6,3 10 9 7,6 5,98 2 80941<strong>05</strong>1000018 80935<strong>05</strong>1000018 88941<strong>05</strong>1000018 88935<strong>05</strong>1000018<br />

EG-M8 1,25 78,0 22,3 21,0 45 1,3 8,4 12 11 9,9 7,89 2 80941<strong>05</strong>1000020 80935<strong>05</strong>1000020 88941<strong>05</strong>1000020 88935<strong>05</strong>1000020<br />

EG-M10 1,50 87,5 26,8 25,2 45 1,5 10,5 14 14 12,3 9,83 2 80941<strong>05</strong>1000022 80935<strong>05</strong>1000022 88941<strong>05</strong>1000022 88935<strong>05</strong>1000022<br />

EG-M12 1,75 102,0 32,8 30,9 48 1,5 12,5 16 16 14,6 11,80 2 80941<strong>05</strong>1000024 80935<strong>05</strong>1000024 88941<strong>05</strong>1000024 88935<strong>05</strong>1000024<br />

42


MF<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 1.5×D<br />

For metric fine ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.9<br />

l10<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

3<br />

t<br />

d3.1 d3<br />

BGF<br />

MF-BGF 1,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M8×1 1,0 70,0 14,8 13,7 40 1,0 7,0 10 9,0 8,3 6,79 2 80945002000070 88945002000070<br />

M10×1 1,0 74,0 18,2 16,8 45 1,0 9,0 12 11,0 10,3 8,75 2 80945002000094 88945002000094<br />

M12×1,5 1,5 83,0 22,2 20,6 45 1,5 10,5 14 13,5 12,3 10,06 2 80945002000113 88945002000113<br />

MF<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 2.0×D<br />

For metric fine ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.9<br />

l10<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

MF-BGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M6×0,75 0,75 62,0 14,9 13,3 36 0,8 5,25 8 6,6 6,3 5,14 2 80941002000048 88941002000048<br />

M8×1 1,00 74,0 18,8 17,7 40 1,0 7,00 10 9,0 8,3 6,79 2 80941002000070 80935002000070 88941002000070 88935002000070<br />

M10×1 1,00 79,0 23,2 21,8 45 1,0 9,00 12 11,0 10,3 8,75 2 80941002000094 80935002000094 88941002000094 88935002000094<br />

M12×1 1,00 89,0 26,4 24,8 45 1,0 11,00 14 13,5 12,3 10,74 2 80941002000111 80935002000111 88941002000111 88935002000111<br />

M12×1,5 1,50 89,0 28,2 26,6 45 1,5 10,50 14 13,5 12,3 10,06 2 80941002000113 80935002000113 88941002000113 88935002000113<br />

M14×1,5 1,50 102,0 31,5 29,6 48 1,5 12,50 16 15,5 14,3 12,01 2 80941002000131 88941002000131<br />

M16×1,5 1,5 102,0 36,3 34,1 48 1,5 14,50 18 17,5 16,3 13,95 2 80941002000147 88941002000147<br />

43


UNC<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 1.5×D<br />

For UNC thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.9<br />

l10<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

UNC-BGF 1,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-20 UNC 1,270 58,2 11,9 11,1 36 1,3 5,1 8 7,8 6,7 4,70 2 80945010000011 88945010000011<br />

5/16-18 UNC 1,411 69,8 14,8 13,8 40 1,4 6,5 10 9,0 8,2 6,01 2 80945010000012 88945010000012<br />

3/8-16 UNC 1,588 74,2 18,2 17,0 45 1,5 7,9 12 11,0 9,8 7,36 2 80945010000013 88945010000013<br />

1/2-13 UNC 1,954 83,0 24,2 22,6 45 1,5 10,8 14 13,5 13,0 9,87 2 80945010000015 88945010000015<br />

UNC<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 2.0×D<br />

For UNC thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.9<br />

l10<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

UNC-BGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-20 UNC 1,270 62,0 15,7 14,9 36 1,3 5,1 8 7,8 6,7 4,70 2 80941010000011 88941010000011<br />

5/16-18 UNC 1,411 74,0 19,0 18,0 40 1,4 6,5 10 9,0 8,2 6,01 2 80941010000012 88941010000012<br />

3/8-16 UNC 1,588 79,0 23,0 21,8 45 1,5 7,9 12 11,0 9,8 7,36 2 80941010000013 88941010000013<br />

1/2-13 UNC 1,954 89,0 30,1 28,4 45 1,5 10,8 14 13,5 13,0 9,87 2 80941010000015 88941010000015<br />

44


UNF<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 1.5×D<br />

For UNF thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.9<br />

l10<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

3<br />

t<br />

d3.1 d3<br />

BGF<br />

UNF-BGF 1,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-28 UNF 0,907 58,4 11,5 10,7 36 0,9 5,4 8 7,8 6,7 5,17 2 80945011000011 88945011000011<br />

5/16-24 UNF 1,<strong>05</strong>8 70,0 14,6 13,5 40 1,1 6,9 10 9,0 8,2 6,51 2 80945011000012 88945011000012<br />

3/8-24 UNF 1,<strong>05</strong>8 74,8 17,0 15,7 45 1,1 8,5 12 11,0 9,8 8,07 2 80945011000013 88945011000013<br />

1/2-20 UNF 1,270 82,7 21,8 20,1 45 1,3 11,4 14 13,5 13,0 10,88 2 80945011000015 88945011000015<br />

UNF<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 2.0×D<br />

For UNF thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.9<br />

l10<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

UNF-BGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-28 UNF 0,907 62,0 15,2 14,3 36 0,9 5,4 8 7,8 6,7 5,17 2 80941011000011 88941011000011<br />

5/16-24 UNF 1,<strong>05</strong>8 74,0 18,8 17,8 40 1,1 6,9 10 9,0 8,2 6,51 2 80941011000012 88941011000012<br />

3/8-24 UNF 1,<strong>05</strong>8 79,0 21,2 19,9 45 1,1 8,5 12 11,0 9,8 8,07 2 80941011000013 88941011000013<br />

1/2-20 UNF 1,270 89,0 28,2 26,4 45 1,3 11,4 14 13,5 13,0 10,88 2 80941011000015 88941011000015<br />

45


G<br />

Drill Thread Milling Tool BGF<br />

with 2 cutting edges with rear chamfer 2.0×D<br />

For Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l2.9<br />

l10<br />

45°<br />

l1<br />

l3<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

G-BGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nom. Ø t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z Order No. Order No. Order No. Order No.<br />

G1/8-28 0,907 79,0 22,1 20,7 45 0,9 8,8 12 11,0 10,0 8,40 2 80941025000001 88941025000001<br />

G1/4-19 1,337 102,0 29,5 27,7 48 1,3 11,8 16 13,5 13,5 11,44 2 80941025000002 88941025000002<br />

46


Drill Thread Milling Tools<br />

Drilling, chamfering and thread milling in a single pass<br />

Drill Thread Milling Tool BGF<br />

BGF with rear chamfer as a standard tool for defined<br />

thread lengths of 1.5×D; 2.0×D and 2.5×D.<br />

UBGF with front and rear chamfer for different thread<br />

lengths.<br />

Cross section of threads manufactured<br />

with drill thread milling tools<br />

– here M6 and M10. BGF with<br />

profile correction are generating<br />

a precise part threads.<br />

BGF M12 2.0×D TiN<br />

BGF M10 2.5×D TiAN<br />

BGF, 3 fluted with<br />

spot face cutter<br />

3<br />

BGF<br />

<br />

Approach<br />

Drilling and chamfering<br />

Withdraw<br />

Radial setting to nominal thread<br />

diameter through entry loop<br />

Forward feed by pitch with<br />

simultaneous interpolation of tool<br />

around the central thread axisthreading<br />

cycle<br />

Radial movement back to the bore<br />

centre through exit loop<br />

Exit bore<br />

BGF with 3 flutes<br />

Advantages compared to 2 flutes<br />

• Pre-cast holes can be drilled with maximum cutting<br />

values without problems<br />

• Increased tool stability<br />

• For angled bore exits<br />

Advantages<br />

• More than 50% shorter<br />

cycle time and idle time<br />

reduction due to high<br />

cutting speeds and<br />

feed and saving on tool<br />

changing times and tool<br />

changes<br />

• Excellent surface finish<br />

due to variation in cutting<br />

parameters<br />

• Same tools for blind<br />

bores and through holes<br />

• Can be used in cast iron,<br />

aluminium up to 2.5×D<br />

• Nodular Grey Cast Iron<br />

up to 2.0×D<br />

DBGF<br />

DBGF Direct Circular Drill Thread Milling<br />

Tool<br />

To complete our product range we are including the DBGF direct circular<br />

drill thread milling tool in the diameter range from 6 to 16 mm with an<br />

achievable thread depth of up to 3.0×D. Also suitable for steel materials<br />

up to a thread depth of 2.0×D<br />

Approach<br />

Circular milling of the<br />

chamfer<br />

Circular drilling and thread<br />

milling. The bore and the<br />

thread are manufactured<br />

simultaneously in one pass<br />

Exit bore<br />

If necessary circular deburring<br />

of first thread<br />

<br />

47 47


Drill Thread Milling Tool UBGF<br />

Drilling, chamfering and thread milling in a single pass<br />

UBGF with front and rear chamfer for different thread lengths.<br />

48


Drill Thread Milling Tool<br />

- UBGF with 2 cutting edges<br />

- BGF with 3 cutting edges<br />

- BGF with 4 cutting edges for grey cast iron<br />

- DBGF Direct Circular Drill Thread Milling Tool<br />

Thread engagements for UBGF, BGF NZ4 and BGF for Nodular Grey Cast Iron<br />

M-UBGF 2.0×D for metric ISO thread DIN 13<br />

Page<br />

50-51<br />

52<br />

MF-UBGF 2.0×D for metric fine ISO thread DIN 13<br />

UNC-UBGF 2.0×D for UNC thread ANSI B1.1<br />

UNF-UBGF 2.0×D for UNF thread ANSI B1.1<br />

G-UBGF 2.0×D for Whitworth pipe thread DIN EN ISO 228<br />

and DIN EN 10226 (previously DIN 2999)<br />

M-BGF<br />

with 3 cutting edges – 1.5×D; 2.0×D and 2.5×D<br />

for metric ISO thread DIN 13<br />

Drill Thread Milling Tool NZ4 for Nodular Grey Cast Iron<br />

M-BGF<br />

Thread engagements for DBGF<br />

M-DBGF<br />

with 4 cutting edges – 1.5×D; 2.0×D and 2.5×D<br />

for metric ISO thread DIN 13<br />

2.0×D and 3.0×D<br />

for metric ISO thread DIN 13<br />

52<br />

53<br />

53<br />

54<br />

55<br />

56<br />

57<br />

58<br />

59<br />

4<br />

UBGF<br />

DBGF<br />

Machining of chamfer by circular<br />

movement of the UBGF Drill Thread<br />

Milling Tool<br />

Machining of chamfer by concentric<br />

movement of the UBGF Drill Thread<br />

Milling Tool<br />

CNC programs can be configured on line at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

49


Thread engagements for UBGF<br />

For metric ISO thread DIN 13 and for metric fine ISO thread DIN 13<br />

BT = Drill depth<br />

D3.1 = max. possible chamfer Ø<br />

with front chamfer<br />

EL = Thread engagement<br />

TL = Full thread length<br />

140° D9 90° D1<br />

D D3.190°<br />

TL<br />

EL<br />

BT<br />

M<br />

2,0×D<br />

D1 BT D3.1 D9 EL TL<br />

M3 2,50 6,65 3,30 3,10 6,10 5,80<br />

M4 3,30 8,58 4,30 4,12 7,90 7,30<br />

M5 4,20 10,63 5,30 5,19 9,80 9,20<br />

M6 5,00 13,28 6,30 6,25 12,30 11,40<br />

M8 6,80 16,64 8,30 8,41 15,40 14,20<br />

M10 8,50 21,49 10,30 10,54 20,00 18,50<br />

M12 10,30 24,83 12,30 12,65 23,10 21,60<br />

M14 12,00 30,19 14,30 14,81 28,20 26,60<br />

M16 14,00 34,23 16,30 16,88 32,20 30,60<br />

MF<br />

2,0×D<br />

D1 BT D3.1 D9 EL TL<br />

M6×0,75 5,25 12,97 6,30 6,18 12,20 11,60<br />

M8×1 7,00 17,70 8,30 8,31 16,70 15,40<br />

M10×1 9,00 21,39 10,30 10,35 20,40 19,40<br />

M12×1 11,00 24,34 12,30 12,35 23,30 22,40<br />

M12×1,5 10,50 26,01 12,30 12,35 24,50 23,00<br />

M14×1,5 12,50 29,03 14,30 14,61 27,50 26,00<br />

M16×1,5 14,50 33,53 16,30 16,64 32,00 30,50<br />

50<br />

We reserve the right to make technical alterations


Thread engagements for UBGF<br />

For UNC thread ANSI B1.1, UNF thread ANSI B1.1 and<br />

for Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

BT = Drill depth<br />

D3.1 = max. possible chamfer Ø<br />

with front chamfer<br />

EL = Thread engagement<br />

TL = Full thread length<br />

140° D9 90° D1<br />

D D3.190°<br />

TL<br />

EL<br />

BT<br />

UNC<br />

2,0×D<br />

D1 BT D3.1 D9 EL TL<br />

4<br />

1/4-20 UNC 5,08 14,41 6,65 6,83 13,10 11,90<br />

5/16-18 UNC 6,53 17,46 8,24 8,56 16,00 14,60<br />

3/8-16 UNC 7,94 21,15 9,83 10,23 19,60 18,00<br />

1/2-13 UNC 10,75 27,70 13,00 13,72 25,70 24,00<br />

UBGF<br />

DBGF<br />

UNF<br />

2,0×D<br />

D1 BT D3.1 D9 EL TL<br />

1/4-28 UNF 5,44 13,94 6,65 6,70 13,00 12,10<br />

5/16-24 UNF 6,88 17,34 8,24 8,40 16,30 15,20<br />

3/8-24 UNF 8,47 19,47 9,83 10,01 18,40 17,30<br />

1/2-20 UNF 11,43 25,94 13,00 13,35 24,70 23,30<br />

G<br />

2,0×D<br />

D1 BT D3.1 D9 EL TL<br />

G1/8-28 8,82 20,30 10,03 10,12 19,40 18,50<br />

G1/4-19 11,82 27,10 13,46 13,52 25,70 24,50<br />

Thread engagements for BGF NZ4 and BGF for Nodular<br />

Grey Cast Iron<br />

M 1,5 x D 2,0 x D 2,5 x D<br />

D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL D1 BT D3.1 D9 EL TL<br />

M6 5,00 10,37 6,30 6,25 9,40 8,40 5,00 13,47 6,30 6,25 12,50 11,40 5,00 15,47 6,30 6,25 14,50 13,40<br />

M8 6,75 13,02 8,30 8,41 11,80 10,50 6,75 16,77 8,30 8,41 15,50 14,30 6,75 21,77 8,30 8,41 20,50 19,30<br />

M10 8,50 17,07 10,30 10,54 15,60 14,10 8,50 21,57 10,30 10,54 20,10 18,60 8,50 26,07 10,30 10,54 24,60 23,10<br />

M12 10,30 19,65 12,30 12,65 17,90 16,40 10,30 24,90 12,30 12,65 23,10 21,60 10,30 31,90 12,30 12,65 30,10 28,60<br />

M14 12,00 22,44 14,30 14,81 20,40 18,60 12,00 30,44 14,30 14,81 28,40 26,60 12,00 36,44 14,30 14,81 34,40 32,60<br />

M16 14,00 26,45 16,30 16,88 24,50 22,60 14,00 34,45 16,30 16,88 32,50 30,60 14,00 42,45 16,30 16,88 40,50 38,60<br />

Tool selection BGF for nodular grey cast iron see chapter 3<br />

We reserve the right to make technical alterations<br />

Please see note on page 152<br />

51


M<br />

Drill Thread Milling Tool UBGF<br />

with 2 cutting edges with front and rear chamfer 2.0×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.9<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

45°<br />

t<br />

d3.1 d3<br />

M-UBGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 49,0 9,4 8,6 36 0,4 3,3 6 4,5 4,3 3,24 2<br />

M5 0,80 55,0 12,5 11,4 36 0,5 4,2 6 5,5 5,3 4,10 2<br />

M6 1,00 62,0 14,5 13,3 36 0,6 5,0 8 6,6 6,3 4,85 2 80641001000018 80635001000018 88641001000018 88635001000018<br />

M8 1,25 74,0 19,4 17,9 40 0,8 6,8 10 9,0 8,3 6,45 2 80641001000020 80635001000020 88641001000020 88635001000020<br />

M10 1,50 79,0 23,4 21,5 45 0,9 8,5 12 11,0 10,3 8,08 2 80641001000022 80635001000022 88641001000022 88635001000022<br />

M12 1,75 89,0 28,8 26,6 45 0,9 10,3 14 13,5 12,3 9,74 2 80641001000024 80635001000024 88641001000024 88635001000024<br />

M14 2,00 102,0 32,8 30,2 48 0,8 12,0 16 15,5 14,3 11,35 2<br />

M16 2,00 102,0 37,1 34,2 48 0,8 14,0 18 17,5 16,3 13,28 2<br />

MF<br />

Drill Thread Milling Tool UBGF<br />

with 2 cutting edges with front and rear chamfer 2.0×D<br />

For metric fine ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.9<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

45°<br />

t<br />

d3.1 d3<br />

MF-UBGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

52<br />

M6×0,75 0,75 61,7 14,9 13,0 36 0,4 5,3 8 6,6 6,3 5,14 2 80641002000048 88641002000048<br />

M8×1 1,00 74,0 18,8 17,3 40 0,6 7,0 10 9,0 8,3 6,79 2 80641002000070 80635002000070 88641002000070 88635002000070<br />

M10×1 1,00 79,0 24,2 22,4 45 0,6 9,0 12 11,0 10,3 8,75 2 80641002000094 80635002000094 88641002000094 88635002000094<br />

M12×1 1,00 88,4 26,4 24,3 45 0,6 11,0 14 13,5 12,3 10,74 2 80641002000111 80635002000111 88641002000111 88635002000111<br />

M12×1,5 1,50 89,0 28,2 26,0 45 0,9 10,5 14 13,5 12,3 10,06 2 80641002000113 80635002000113 88641002000113 88635002000113<br />

M14×1,5 1,50 102,0 33,0 30,5 48 0,9 12,5 16 15,5 14,3 12,01 2 80641002000131 88641002000131<br />

M16×1,5 1,50 102,0 36,3 33,5 48 0,9 14,5 18 17,5 16,3 13,95 2


UNC<br />

Drill Thread Milling Tool UBGF<br />

with 2 cutting edges with front and rear chamfer 2.0×D<br />

For UNC thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.9<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

45°<br />

t<br />

d3.1 d3<br />

UNC-UBGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

4<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

UBGF<br />

DBGF<br />

1/4-20 UNC 1,270 62,0 15,7 14,4 36 0,8 5,1 8 7,8 6,7 4,70 2 80641010000011 88641010000011<br />

5/16-18 UNC 1,411 74,0 19,0 17,5 40 0,9 6,5 10 9,0 8,2 6,01 2 80641010000012 88641010000012<br />

3/8-16 UNC 1,588 79,0 23,0 21,2 45 0,9 7,9 12 11,0 9,8 7,36 2 80641010000013 88641010000013<br />

1/2-13 UNC 1,954 89,0 30,1 27,7 45 0,8 10,8 14 13,5 13,0 9,87 2 80641010000015 88641010000015<br />

UNF<br />

Drill Thread Milling Tool UBGF<br />

with 2 cutting edges with front and rear chamfer 2.0×D<br />

For UNF thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.9<br />

45°<br />

l3<br />

140°<br />

d1<br />

d2<br />

45°<br />

t<br />

d3.1 d3<br />

UNF-UBGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

1/4-28 UNF 0,907 62,0 15,2 13,9 36 0,5 5,4 8 7,8 6,7 5,17 2 80601011000011 88601011000011<br />

5/16-24 UNF 1,<strong>05</strong>8 74,0 18,8 17,3 40 0,6 6,9 10 9,0 8,2 6,51 2 80601011000012 88601011000012<br />

3/8-24 UNF 1,<strong>05</strong>8 79,0 22,3 20,5 45 0,6 8,5 12 11,0 9,8 8,07 2 80601011000013 88601011000013<br />

1/2-20 UNF 1,270 89,0 29,5 27,2 45 0,8 11,4 14 13,5 13,0 10,88 2 80601011000015 88601011000015<br />

53


G<br />

Drill Thread Milling Tool UBGF<br />

with 2 cutting edges with front and rear chamfer 2.0×D<br />

For Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.7<br />

l2.9<br />

45°<br />

l1<br />

l3<br />

140°<br />

d1<br />

d2<br />

45°<br />

t<br />

d3.1 d3<br />

G-UBGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

G1/8-28 0,907 79,0 22,1 20,3 45 0,5 8,8 12 11,0 10,0 8,40 2 80601025000001 88601025000001<br />

G1/4-19 1,337 102,0 30,8 28,5 48 0,8 11,8 16 15,5 13,5 11,44 2 80601025000002 88601025000002<br />

54


M<br />

Drill Thread Milling Tool BGF<br />

with 3 cutting edges with rear chamfer 1.5×D; 2.0×D and 2.5×D<br />

For metric ISO thread DIN 13<br />

For precasted holes<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2.7<br />

l2.9<br />

140°<br />

d1<br />

l10<br />

45°<br />

l3<br />

d2<br />

4<br />

t<br />

d3.1 d3<br />

UBGF<br />

DBGF<br />

M-BGF 1,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M6 1,00 59,0 11,5 10,7 36 1,0 5,0 8 6,6 6,3 4,85 3 80345001000018 80334001000018 88345001000018 88334001000018<br />

M8 1,25 70,3 14,4 13,4 40 1,3 6,8 10 9,0 8,3 6,45 3 80345001000020 80334001000020 88345001000020 88334001000020<br />

M10 1,50 74,5 18,9 17,6 45 1,5 8,5 12 11,0 10,3 8,08 3 80345001000022 80334001000022 88345001000022 88334001000022<br />

M12 1,75 83,8 21,8 20,2 45 1,5 10,3 14 13,5 12,3 9,74 3 80345001000024 80334001000024 88345001000024 88334001000024<br />

M-BGF 2,0×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M6 1,00 62,0 14,5 13,7 36 1,0 5,0 8 6,6 6,3 4,85 3 80341001000018 80335001000018 88341001000018 88335001000018<br />

M8 1,25 74,0 18,2 17,1 40 1,3 6,8 10 9,0 8,3 6,45 3 80341001000020 80335001000020 88341001000020 88335001000020<br />

M10 1,50 79,0 23,4 22,1 45 1,5 8,5 12 11,0 10,3 8,08 3 80341001000022 80335001000022 88341001000022 88335001000022<br />

M12 1,75 89,0 27,1 25,5 45 1,5 10,3 14 13,5 12,3 9,74 3 80341001000024 80335001000024 88341001000024 88335001000024<br />

M-BGF 2,5×D<br />

uncoated - HE TiAlN - HE uncoated - HA TiAlN - HA<br />

Nominal Ø<br />

t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M6 1,00 62,0 16,5 15,7 36 1,0 5,0 8 6,6 6,3 4,85 3 80361001000018 80356001000018 88361001000018 88356001000018<br />

M8 1,25 74,0 23,2 22,1 40 1,3 6,8 10 9,0 8,3 6,45 3 80361001000020 80356001000020 88361001000020 88356001000020<br />

M10 1,50 79,0 27,9 26,6 45 1,5 8,5 12 11,0 10,3 8,08 3 80361001000022 80356001000022 88361001000022 88356001000022<br />

M12 1,75 89,0 34,1 32,5 45 1,5 10,3 14 13,5 12,3 9,74 3 80361001000024 80356001000024 88361001000024 88356001000024<br />

Thread engagements see page 36.<br />

55


M<br />

Drill Thread Milling Tool BGF NZ4<br />

with 4 cutting edges with rear chamfer 1.5×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.7<br />

l2.9<br />

l1<br />

l3<br />

45°<br />

140°<br />

d1<br />

d2<br />

t<br />

d3.1 d3<br />

M-BGF 1,5xD AlCrN - HE AlCrN - HA<br />

Nominal Ø t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No.<br />

M6 1,00 59,0 11,6 10,5 36 0,8 5,0 8 6,6 6,3 4,85 4 80369001000018 88369001000018<br />

M8 1,25 70,3 14,5 13,0 40 1,0 6,8 10 9,0 8,3 6,61 4 80369001000020 88369001000020<br />

M10 1,50 74,7 19,0 17,1 45 1,1 8,5 12 11,0 10,3 8,29 4 80369001000022 88369001000022<br />

M12 1,75 83,8 22,0 19,7 45 1,1 10,3 14 13,5 12,3 10,00 4 80369001000024 88369001000024<br />

M14 2,00 94,0 25,1 22,4 48 1,0 12,0 16 15,5 14,3 11,35 4<br />

M16 2,00 94,0 29,5 26,5 48 1,0 14,0 18 17,5 16,3 13,27 4<br />

Thread engagements see page 51 in table thread engagements for BGF NZ4 and<br />

BGF for Nodular Grey Cast Iron<br />

56


M<br />

Drill Thread Milling Tool BGF NZ4<br />

with 4 cutting edges with rear chamfer 2.0×D and 2.5×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l10<br />

l2.7<br />

l2.9<br />

l1<br />

l3<br />

45°<br />

140°<br />

d1<br />

d2<br />

4<br />

t<br />

d3.1 d3<br />

UBGF<br />

DBGF<br />

M-BGF 2,0xD AlCrN - HE AlCrN - HA<br />

Nominal Ø t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No.<br />

M6 1,00 62,0 14,6 13,5 36 0,8 5,0 8 6,6 6,3 4,85 4 80373001000018 88373001000018<br />

M8 1,25 74,0 18,3 16,8 40 1,0 6,8 10 9,0 8,3 6,61 4 80373001000020 88373001000020<br />

M10 1,50 79,0 23,5 21,6 45 1,1 8,5 12 11,0 10,3 8,29 4 80373001000022 88373001000022<br />

M12 1,75 89,0 27,2 24,9 45 1,1 10,3 14 13,5 12,3 10,00 4 80373001000024 88373001000024<br />

M14 2,00 102,0 33,1 30,4 48 1,0 12,0 16 15,5 14,3 11,35 4<br />

M16 2,00 102,0 37,5 34,5 48 1,0 14,0 18 17,5 16,3 13,27 4<br />

M-BGF 2,5xD AlCrN - HE AlCrN - HA<br />

Nominal Ø t l1 l2.7 l2.9 l3 l10 d1 d2 d3 d3.1 AD Z<br />

Order No. Order No.<br />

M6 1,00 62,0 16,6 15,5 36 0,8 5,0 8 6,6 6,3 4,85 4 80380001000018 88380001000018<br />

M8 1,25 74,0 23,3 21,8 40 1,0 6,8 10 9,0 8,3 6,61 4 80380001000020 88380001000020<br />

M10 1,50 79,0 28,0 26,1 45 1,1 8,5 12 11,0 10,3 8,29 4 80380001000022 88380001000022<br />

M12 1,75 89,0 34,2 31,9 45 1,1 10,3 14 13,5 12,3 10,00 4 80380001000024 88380001000024<br />

M14 2,00 102,0 39,1 36,4 48 1,0 12,0 16 15,5 14,3 11,35 4<br />

M16 2,00 102,0 45,5 42,5 48 1,0 14,0 18 17,5 16,3 13,27 4<br />

Thread engagements see page 51 in table thread engagements for BGF NZ4 and<br />

BGF for Nodular Grey Cast Iron<br />

57


Thread engagements for DBGF<br />

BT = Drill depth<br />

TL = Full thread length<br />

D D3.1 90°<br />

TL<br />

BT<br />

M 2,0×D 3,0×D<br />

BT D3.1 TL BT D3.1 TL<br />

M6 / M7 17,8 6,3 14,0 23,8 6,3 20,0<br />

M 8 23,2 8,3 18,5 31,2 8,3 26,5<br />

M 10 28,5 10,3 23,0 38,5 10,3 33,0<br />

M 12 34,0 12,3 27,5 46,0 12,3 39,5<br />

58<br />

We reserve the right to make technical alterations


M<br />

Direct Circular Drill Thread Milling Tool DBGF<br />

with 3 or 4 cutting edges with front chamfer<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l2<br />

l5<br />

d1<br />

l4<br />

30°<br />

l3<br />

d2<br />

4<br />

t<br />

UBGF<br />

DBGF<br />

M-DBGF 2,0×D<br />

TiAlN - HE<br />

TiAlN - HA<br />

Nominal Ø<br />

t l1 l2 l3 l4 l5 d1 d2 z<br />

Order No.<br />

Order No.<br />

M6 / M7 1,00 60,0 17,8 36 0,4 3,8 4,7 8 3 80752001000018 88752001000018<br />

M 8 1,25 71,0 23,2 40 0,5 4,7 6,3 10 4 80752001000020 88752001000020<br />

M 10 1,50 76,0 28,5 40 0,6 5,5 7,8 10 4 80752001000022 88752001000022<br />

M 12 1,75 86,0 34,0 45 0,6 6,5 9,5 12 4 80752001000024 88752001000024<br />

M-DBGF 3,0×D<br />

TiAlN - HE<br />

TiAlN - HA<br />

Nominal Ø<br />

t l1 l2 l3 l4 l5 d1 d2 z<br />

Order No.<br />

Order No.<br />

M6 / M7 1,00 65,0 23,8 36 0,4 3,8 4,7 8 3 80758001000018 88758001000018<br />

M 8 1,25 79,0 31,2 40 0,5 4,7 6,3 10 4 80758001000020 88758001000020<br />

M 10 1,50 85,0 38,5 40 0,6 5,5 7,8 10 4 80758001000022 88758001000022<br />

M 12 1,75 100,0 46,0 45 0,6 6,5 9,5 12 4 80758001000024 88758001000024<br />

59


Thread Milling Tool MKG<br />

Thread milling small threads from M4 upwards<br />

Spiral fluted solid carbide tools with profile correction<br />

Diameter range 4-14 mm<br />

This offers the following main advantages compared to the conventional<br />

methods of tapping and roll form tapping<br />

• One and the same tool for different tolerances<br />

• One and the same tool for different diameters >nominal Ø with same<br />

pitch<br />

• One and the same tool for blind and through holes<br />

• One and the same tool for different materials<br />

• Exact and repeatable thread depth<br />

• No chip root remaining in the thread<br />

• High speed cutting (HSC) possible<br />

60


Thread Milling Tool MKG<br />

Thread Milling Tool MKG<br />

Page<br />

Thread engagements for MKG<br />

62-63<br />

M-MKG 2.0×D for metric ISO thread DIN 13<br />

64<br />

MF-MKG 2.0×D for metric fine ISO thread DIN 13<br />

64<br />

UNC-MKG 2.0×D for UNC thread ANSI B1.1<br />

65<br />

UNF-MKG 2.0×D for UNF thread ANSI B1.1<br />

G-MKG 2.0×D for Whitworth pipe thread DIN EN ISO 228<br />

and DIN EN 10226 (previously DIN 2999)<br />

M-MKG XH 1.5×D<br />

MF-MKG XH 1.5×D<br />

for metric ISO thread DIN 13; for hard machining of<br />

materials with hardness M45 HRC<br />

without internal coolant supply<br />

for metric fine ISO thread DIN 13; for hard<br />

machining of materials with hardness M45 HRC<br />

without internal coolant supply<br />

65<br />

66<br />

67<br />

67<br />

5<br />

MKG<br />

CNC programs can be configured on line at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

61


Thread engagements for MKG<br />

For metric ISO thread DIN 13 and for metric fine ISO thread DIN 13<br />

BT = Drill depth<br />

TL = Full thread length<br />

For safety reasons BT 0.2 deeper than TL<br />

D1<br />

D<br />

TL<br />

BT<br />

M 1,5×D 2,0×D<br />

D1 BT TL D1 BT TL<br />

M4 3,30 6,70 6,50 3,30 8,10 7,90<br />

M5 4,20 7,70 7,50 4,20 10,10 9,90<br />

M6 5,00 9,50 9,30 5,00 12,50 12,30<br />

M8 6,75 13,10 12,90 6,75 16,80 16,60<br />

M10 8,50 15,70 15,50 8,50 20,20 20,00<br />

M12 10,30 18,20 18,00 10,30 25,30 25,10<br />

M14 – – – 12,00 28,80 28,60<br />

MF<br />

2,0×D<br />

D1 BT TL<br />

M10x1 9,00 20,50 20,30<br />

M12x1,5 10,50 24,70 24,50<br />

62<br />

We reserve the right to make technical alterations


Thread engagements for MKG<br />

For UNC thread ANSI B1.1, UNF thread ANSI B1.1 and<br />

for Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

BT = Drill depth<br />

TL = Full thread length<br />

For safety reasons BT 0.2 deeper than TL<br />

D1<br />

D<br />

TL<br />

BT<br />

UNC<br />

2,0×D<br />

D1 BT TL<br />

Nr.10-24 UNC 3,77 10,10 9,90<br />

Nr.12-24 UNC 4,43 11,13 10,93<br />

1/4-20 UNC 5,08 14,60 14,40<br />

5/16-18 UNC 6,53 16,20 16,00<br />

3/8-16 UNC 7,94 19,80 19,60<br />

7/16-14 UNC 9,30 22,60 22,40<br />

1/2-13 UNC 10,75 26,20 26,00<br />

9/16-12 UNC 12,17 30,50 30,30<br />

5/8-11 UNC 13,57 33,27 33,07<br />

5<br />

MKG<br />

UNF<br />

2,0×D<br />

D1 BT TL<br />

Nr.10-32 UNF 4,03 10,00 9,80<br />

Nr.12-28 UNF 4,58 12,30 12,10<br />

1/4-28 UNF 5,44 14,10 13,90<br />

5/16-24 UNF 6,88 16,40 16,20<br />

3/8-24 UNF 8,47 19,60 19,40<br />

7/16-20 UNF 9,84 22,20 22,00<br />

1/2-20 UNF 11,43 26,00 25,80<br />

9/16-18 UNF 12,88 28,90 28,70<br />

5/8-18 UNF 14,46 33,10 32,90<br />

G<br />

2,0×D<br />

D1 BT TL<br />

G1/8-28 8,82 20,40 20,20<br />

G1/4-19 11,82 27,30 27,10<br />

G3/8-19 15,32 35,40 35,20<br />

We reserve the right to make technical alterations<br />

Please see note on page 152<br />

63


M<br />

Thread Milling Tool MKG 2.0×D<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l1<br />

l3<br />

Note:<br />

For M16: Use MKG M14<br />

AD<br />

t<br />

d2<br />

M-MKG 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 AD Z<br />

Order No. Order No. Order No. Order No.<br />

M4 0,70 3,30 49,0 8,00 36 6 3,14 3 80980001000015 80983001000015 88980001000015 88983001000015<br />

M5 0,80 4,20 49,0 10,00 36 6 3,95 3 80980001000017 80983001000017 88980001000017 88983001000017<br />

M6 1,00 5,00 55,0 12,00 36 6 4,68 3 80980001000018 80983001000018 88980001000018 88983001000018<br />

M8 1,25 6,75 62,0 16,25 36 8 6,22 3 80980001000020 80983001000020 88980001000020 88983001000020<br />

M10 1,50 8,50 74,0 19,50 40 10 7,79 3 80980001000022 80983001000022 88980001000022 88983001000022<br />

M12 1,75 10,25 79,0 24,50 45 12 9,38 3 80980001000024 80983001000024 88980001000024 88983001000024<br />

M14 2,00 12,00 89,0 28,00 45 14 10,92 4 80980001000025 80983001000025 88980001000025 88983001000025<br />

MF<br />

Thread Milling Tool MKG 2.0×D<br />

For metric fine ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l1<br />

l3<br />

Note:<br />

For M8×1: Use MKG M6<br />

For M12×1: Use MKG M10×1<br />

For M14×1,5: Use MKG M12×1,5<br />

For M16×1,5: Use MKG M12×1,5<br />

AD<br />

t<br />

d2<br />

MF-MKG 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 AD Z<br />

Order No. Order No. Order No. Order No.<br />

64<br />

M10x1 1,0 9,0 74,0 20,0 40 10 7,79 3 80980002000094 80983002000094 88980002000094 88983002000094<br />

M12x1,5 1,5 10,5 79,0 24,0 45 12 9,38 3 80980002000113 80983002000113 88980002000113 88983002000113


UNC<br />

Thread Milling Tool MKG 2.0×D<br />

For UNC thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

l1<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l3<br />

d2<br />

AD<br />

t<br />

UNC-MKG 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 AD Z<br />

Order No. Order No. Order No. Order No.<br />

Nr.10-24 UNC 1,<strong>05</strong>8 3,77 55,0 9,5 36 6 3,68 3 80980010000009 80983010000009 88980010000009 88983010000009<br />

Nr.12-24 UNC 1,<strong>05</strong>8 4,43 55,0 10,6 36 6 4,26 3 80980010000010 80983010000010 88980010000010 88983010000010<br />

1/4-20 UNC 1,270 5,08 55,0 13,9 36 6 4,70 3 80980010000011 80983010000011 88980010000011 88983010000011<br />

5/16-18 UNC 1,411 6,53 62,0 15,5 36 8 6,22 3 80980010000012 80983010000012 88980010000012 88983010000012<br />

3/8-16 UNC 1,588 7,94 74,0 19,1 40 10 7,34 3 80980010000013 80983010000013 88980010000013 88983010000013<br />

7/16-14 UNC 1,814 9,30 79,0 21,8 45 12 8,57 3 80980010000014 80983010000014 88980010000014 88983010000014<br />

1/2-13 UNC 1,954 10,75 79,0 25,4 45 12 9,38 3 80980010000015 80983010000015 88980010000015 88983010000015<br />

9/16-12 UNC 2,117 12,17 89,0 29,6 45 14 10,92 4 80980010000016 80983010000016 88980010000016 88983010000016<br />

5/8-11 UNC 2,309 13,57 102,0 32,3 48 16 12,50 4 80980010000017 80983010000017 88980010000017 88983010000017<br />

5<br />

MKG<br />

UNF<br />

Thread Milling Tool MKG 2.0×D<br />

l1<br />

For UNF thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 8 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

t<br />

l3<br />

d2<br />

AD<br />

UNF-MKG 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 AD Z<br />

Order No. Order No. Order No. Order No.<br />

Nr.10-32 UNF 0,794 4,03 49,0 9,5 36 6 3,95 3 80980011000009 80983011000009 88980011000009 88983011000009<br />

Nr.12-28 UNF 0,907 4,58 55,0 11,8 36 6 4,45 3 80980011000010 80983011000010 88980011000010 88983011000010<br />

1/4-28 UNF 0,907 5,44 55,0 13,6 36 6 4,70 3 80980011000011 80983011000011 88980011000011 88983011000011<br />

5/16-24 UNF 1,<strong>05</strong>8 6,88 62,0 15,9 36 8 6,22 3 80980011000012 80983011000012 88980011000012 88983011000012<br />

3/8-24 UNF 1,<strong>05</strong>8 8,47 74,0 19,0 40 10 7,79 3 80980011000013 80983011000013 88980011000013 88983011000013<br />

7/16-20 UNF 1,270 9,84 79,0 21,6 45 12 7,82 3 80980011000014 80983011000014 88980011000014 88983011000014<br />

1/2-20 UNF 1,270 11,43 79,0 25,4 45 12 9,38 3 80980011000015 80983011000015 88980011000015 88983011000015<br />

9/16-18 UNF 1,411 12,88 89,0 28,2 45 14 10,92 4 80980011000016 80983011000016 88980011000016 88983011000016<br />

5/8-18 UNF 1,411 14,46 102,0 32,4 48 16 12,82 4 80980011000017 80983011000017 88980011000017 88983011000017<br />

65


G<br />

Thread Milling Tool MKG 2.0×D<br />

For Whitworth pipe thread DIN EN ISO 228 and DIN EN 10226 (previously DIN 2999)<br />

Shank Ø DIN 6535 Form HE/HA<br />

From shank Ø 10 mm with internal coolant supply<br />

Cutting material: solid carbide<br />

l2.7<br />

l1<br />

l3<br />

d2<br />

AD<br />

t<br />

G-MKG 2,0×D<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Nominal Ø<br />

Drill Ø<br />

t l1 l2.7 l3 d2 AD Z<br />

Order No. Order No. Order No. Order No.<br />

G1/8-28 0,907 8,82 74,0 20,0 40 10 7,79 3 80980025000001 80983025000001 88980025000001 88983025000001<br />

G1/4-19 1,337 11,82 89,0 26,7 45 14 10,92 4 80980025000002 80983025000002 88980025000002 88983025000002<br />

G3/8-19 1,337 15,32 102,0 34,84 48 18 13,92 4 80980025000003 80983025000003 88980025000003 88983025000003<br />

66


M<br />

Thread Milling Tool MKG XH 1.5×D<br />

For metric ISO thread DIN 13<br />

For hard machining of materials<br />

with hardness M45 HRC<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

l3<br />

Tools without internal coolant supply<br />

Cutting material: solid carbide<br />

d2<br />

AD<br />

t<br />

M-MKG XH 1,5×D<br />

TiAlN - HE<br />

TiAlN - HA<br />

Nominal Ø t Drill Ø l1 l2.7 l3 d2 AD Z Order No. Order No.<br />

M4 0,70 3,30 46,0 6,3 36 6 3,14 4 80987001000015 88987001000015<br />

M5 0,80 4,20 47,0 7,2 36 6 3,95 4 80987001000017 88987001000017<br />

M6 1,00 5,00 52,0 8,5 36 6 4,68 4 80987001000018 88987001000018<br />

M8 1,25 6,75 57,0 12,5 36 8 6,22 4 80987001000020 88987001000020<br />

M10 1,50 8,50 66,0 15,0 40 10 7,79 5 80987001000022 88987001000022<br />

M12 1,75 10,25 76,0 17,5 45 12 9,38 5 80987001000024 88987001000024<br />

5<br />

MKG<br />

MF<br />

Thread Milling Tool MKG XH 1.5×D<br />

For metric fine ISO thread DIN 13<br />

For hard machining of materials<br />

with hardness M45 HRC<br />

Shank Ø DIN 6535 Form HE/HA<br />

l2.7<br />

l1<br />

l3<br />

Tools without internal coolant supply<br />

Cutting material: solid carbide<br />

d2<br />

AD<br />

t<br />

MF-MKG XH 1,5×D<br />

TiAlN - HE<br />

TiAlN - HA<br />

Nominal Ø<br />

t Drill Ø l1 l2.7 l3 d2 AD Z Order No. Order No.<br />

M12x1,5 1,5 10,5 76,0 17,9 45 12 9,38 5 80987002000113 88987002000113<br />

M14x1,5 1,5 12,5 82,0 21,4 45 14 10,92 5 80987002000131 88987002000131<br />

M16x1,5 1,5 14,5 94,0 23,9 48 16 12,82 5 80987002000147 88987002000147<br />

67


Thread Milling Tool GWF<br />

Thread milling >Ø20 mm<br />

Spiral fluted solid carbide tools,<br />

some with face cutter and front chamfer<br />

This offers the following main advantages compared to the conventional<br />

methods of tapping and roll form tapping:<br />

• One and the same tool for different tolerances<br />

• One and the same tool for different diameters >nominal Ø with same<br />

pitch<br />

• One and the same tool for blind and through holes<br />

• One and the same tool for different materials<br />

• Exact, repeatable thread depth<br />

• No chip root remaining in the thread<br />

• High speed cutting (HSC) possible<br />

68


Thread Milling Tool GWF<br />

Page<br />

Thread engagements for GWF TOMILL<br />

70<br />

M/MF-GWF SR for metric ISO thread DIN 13<br />

71<br />

M/MF-GWF SR for metric ISO thread DIN 13<br />

72<br />

UN-GWF SR for UN thread ANSI B1.1<br />

73<br />

G-GWF SR<br />

for Whitworth pipe thread DIN EN ISO 228<br />

and DIN EN 10226 (previously DIN 2999)<br />

74<br />

NPT-GWF GS for NPT thread to ANSI B2.1<br />

75<br />

NPTF-GWF GS for NPTF thread to ANSI B2.1<br />

75<br />

M/MF-GWF SR<br />

M/MF-GWF XS<br />

for external thread;<br />

for metric ISO thread DIN 13<br />

for steel machining M900 N/mm 2 tensile strength;<br />

for metric ISO thread DIN 13<br />

M/MF-GWF GP for metric ISO thread DIN 13<br />

78<br />

G-GWF GP for Whitworth pipe thread DIN EN ISO 228<br />

and DIN EN 10226 (previously DIN 2999)<br />

Thread milling tools type XAM with internal coolant supply<br />

with carbide inserts<br />

76<br />

77<br />

78<br />

80<br />

6<br />

GWF<br />

XAM<br />

Carbide inserts type XAM for internal thread<br />

80-81<br />

M/MF<br />

UN<br />

G<br />

-GWF CUT for Thread milling > Ø 20<br />

82-83<br />

CNC programs can be configured on line at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

69


Thread engagements for GWF TOMILL SR<br />

BT = Drill depth<br />

TL = Full thread length<br />

D1<br />

D<br />

TL max<br />

BT min<br />

Dimension Min. drill depth Thread length on tool Max. thread length<br />

10×16 TL+min 0,20 mm 16,00 16,00<br />

12×20 TL+min 0,20 mm 20,00 20,00<br />

16×16 TL+min 0,20 mm 16,00 28,00*<br />

16×25 TL+min 0,20 mm 25,00 38,00*<br />

20×20 TL+min 0,20 mm 20,00 38,00*<br />

20×32 TL+min 0,20 mm 32,00 48,00*<br />

* with axial readjustment<br />

Thread engagements for GWF TOMILL GP<br />

45°<br />

D1<br />

D<br />

TL max<br />

BT min<br />

45°<br />

Dimension Min. drill depth Thread length on tool Max. thread length<br />

16×25 TL+1xpitch+0,20 mm<br />

25,00 36,00*<br />

20×32 TL+1xpitch+0,20 mm<br />

32,00 45,00*<br />

* with axial readjustment<br />

Thread engagements for GWF TOMILL GS<br />

D1 D 45°<br />

TL max<br />

BT min<br />

For safety reasons BT (boring depth) 0.2 deeper than deepest tool position<br />

Dimension<br />

Dimension<br />

BT<br />

TL<br />

12,5×18,3×14 1/2-14 - 3/4-14NPT 20,20 18,10<br />

19×22,2×11 1/2 1-11 1/2 - 2-11 1/2NPT 24,60 22,10<br />

Dimension<br />

Dimension<br />

BT<br />

TL<br />

12,5×18,3×14 1/2-14 - 3/4-14NPTF 20,20 18,10<br />

19×22,2×11 1/2 1-11 1/2 - 2-11 1/2NPTF 24,60 22,10<br />

We reserve the right to make technical alterations<br />

70<br />

Please see note on page 152


M/MF<br />

Thread Milling Tool GWF SR<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

For thread Ø (d min<br />

nut) which is smaller than those shown on<br />

this page, please use our MGF or MKG Thread Milling Tools.<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

Where d1 m 12 and 16×25×M3, without neck recess<br />

l2<br />

l1<br />

l3<br />

d1<br />

d2<br />

t<br />

6<br />

GWF<br />

XAM<br />

M/MF-GWF SR with internal coolant supply<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 Z<br />

Order No. Order No. Order No. Order No.<br />

10×16×M1 15,0 70,0 16,0 40 10 4 80802002001100 80842002001100 88802002001100 88842002001100<br />

10×16×M1,5 15,0 70,0 16,5 40 10 4 80802002001150 80842002001150 88802002001150 88842002001150<br />

12×20×M1 18,0 80,0 20,0 45 12 4 80802004001100 80842004001100 88802004001100 88842004001100<br />

12×20×M1,5 18,0 80,0 19,5 45 12 4 80802004001150 80842004001150 88802004001150 88842004001150<br />

16×16×M1 24,0 80,0 16,0 48 16 5 808020<strong>05</strong>001100 808420<strong>05</strong>001100 888020<strong>05</strong>001100 888420<strong>05</strong>001100<br />

16×16×M1,5 24,0 80,0 16,5 48 16 5 808020<strong>05</strong>001150 808420<strong>05</strong>001150 888020<strong>05</strong>001150 888420<strong>05</strong>001150<br />

16×16×M2 24,0 80,0 16,0 48 16 5 808020<strong>05</strong>001200 808420<strong>05</strong>001200 888020<strong>05</strong>001200 888420<strong>05</strong>001200<br />

16×25×M1 24,0 90,0 25,0 48 16 5 80802006001100 80842006001100 88802006001100 88842006001100<br />

16×25×M1,5 24,0 90,0 25,5 48 16 5 80802006001150 80842006001150 88802006001150 88842006001150<br />

16×25×M2 24,0 90,0 24,0 48 16 5 80802006001200 80842006001200 88802006001200 88842006001200<br />

16×25×M3 24,0 90,0 27,0 48 16 4 80802006001300 80842006001300 88802006001300 88842006001300<br />

20×20×M1 30,0 92,0 21,0 50 20 5 80802007001100 80842007001100 88802007001100 88842007001100<br />

20×20×M1,5 30,0 92,0 21,0 50 20 5 80802007001150 80842007001150 88802007001150 88842007001150<br />

20×20×M2 30,0 92,0 20,0 50 20 5 80802007001200 80842007001200 88802007001200 88842007001200<br />

20×20×M3 30,0 92,0 21,0 50 20 5 80802007001300 80842007001300 88802007001300 88842007001300<br />

20×32×M1 30,0 1<strong>05</strong>,0 33,0 50 20 5 8080<strong>2008</strong>001100 8084<strong>2008</strong>001100 8880<strong>2008</strong>001100 8884<strong>2008</strong>001100<br />

20×32×M1,5 30,0 1<strong>05</strong>,0 33,0 50 20 5 8080<strong>2008</strong>001150 8084<strong>2008</strong>001150 8880<strong>2008</strong>001150 8884<strong>2008</strong>001150<br />

20×32×M2 30,0 1<strong>05</strong>,0 32,0 50 20 5 8080<strong>2008</strong>001200 8084<strong>2008</strong>001200 8880<strong>2008</strong>001200 8884<strong>2008</strong>001200<br />

20×32×M3 30,0 1<strong>05</strong>,0 33,0 50 20 5 8080<strong>2008</strong>001300 8084<strong>2008</strong>001300 8880<strong>2008</strong>001300 8884<strong>2008</strong>001300<br />

* t= pitch in mm<br />

71


M/MF<br />

Thread Milling Tool GWF SR<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

For thread Ø (d min<br />

nut) which is smaller than those shown on<br />

this page, please use our MGF or MKG Thread Milling Tools.<br />

Tools with lateral flute coolant supply<br />

Cutting material: solid carbide<br />

Where d1 m 12 and 16×25×M3, without neck recess<br />

l1<br />

l2<br />

l3<br />

d1<br />

d2<br />

t<br />

M/MF- GWF SR with lateral flute coolant supply<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 Z<br />

Order No. Order No. Order No. Order No.<br />

12×20×M1 18,0 80,0 20,0 45 12 4 80803004001100 80843004001100 88803004001100 88843004001100<br />

12×20×M1,5 18,0 80,0 19,5 45 12 4 80803004001150 80843004001150 88803004001150 88843004001150<br />

16×25×M1 24,0 90,0 25,0 48 16 5 80803006001100 80843006001100 88803006001100 88843006001100<br />

16×25×M1,5 24,0 90,0 25,5 48 16 5 80803006001150 80843006001150 88803006001150 88843006001150<br />

20×32×M1,5 30,0 1<strong>05</strong>,0 33,0 50 20 5 80803008001150 80843008001150 88803008001150 88843008001150<br />

20×32×M2 30,0 1<strong>05</strong>,0 32,0 50 20 5 80803008001200 80843008001200 88803008001200 88843008001200<br />

* t= pitch in mm<br />

72


UN<br />

Thread Milling Tool GWF SR<br />

For UN thread ANSI B1.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

For thread Ø (d min<br />

nut) which is smaller than those shown on<br />

this page, please use our MGF or MKG Thread Milling Tools.<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

Where d1 # Ø12, without neck recess<br />

l2<br />

l1<br />

l3<br />

d1<br />

d2<br />

t<br />

d min<br />

Nut<br />

UN-GWF SR<br />

d1×l2×t* l1 l2 l3 d2 Z<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

Order No. Order No. Order No. Order No.<br />

6<br />

10×16xUN24 15,0 70,0 15,8 40 10 4<br />

12×20xUN16 18,0 80,0 20,6 45 12 4<br />

12×20xUN18 18,0 80,0 19,8 45 12 4<br />

12×20xUN20 18,0 80,0 20,3 45 12 4<br />

12×20xUN24 18,0 80,0 20,1 45 12 4<br />

16×16xUN12 24,0 80,0 14,8 48 16 5 808020<strong>05</strong>001012 888020<strong>05</strong>001012<br />

16×16xUN14 24,0 80,0 16,3 48 16 5<br />

16×16xUN16 24,0 80,0 15,9 48 16 5<br />

16×16xUN18 24,0 80,0 15,5 48 16 5<br />

16×16xUN20 24,0 80,0 16,5 48 16 5 808020<strong>05</strong>001020 888020<strong>05</strong>001020<br />

16×16xUN24 24,0 80,0 15,8 48 16 5 808020<strong>05</strong>001024 888020<strong>05</strong>001024<br />

16×25xUN12 24,0 90,0 25,4 48 16 5 80802006001012 88802006001012<br />

16×25xUN14 24,0 90,0 25,4 48 16 5<br />

16×25xUN16 24,0 90,0 25,4 48 16 5<br />

16×25xUN18 24,0 90,0 25,4 48 16 5<br />

16×25xUN20 24,0 90,0 25,4 48 16 5 80802006001020 88802006001020<br />

16×25xUN24 24,0 90,0 25,4 48 16 5 80802006001024 88802006001024<br />

20×20xUN8 30,0 92,0 19,<strong>05</strong> 50 20 5 80802007001008 88802007001008<br />

20×20xUN12 30,0 92,0 21,2 50 20 5 80802007001012 88802007001012<br />

20×20xUN14 30,0 92,0 19,9 50 20 5<br />

20×20xUN16 30,0 92,0 20,6 50 20 5<br />

20×20xUN18 30,0 92,0 21,2 50 20 5<br />

20×20xUN20 30,0 92,0 20,3 50 20 5 80802007001020 88802007001020<br />

20×20xUN24 30,0 92,0 21,2 50 20 5 80802007001024 88802007001024<br />

20×32xUN8 30,0 1<strong>05</strong>,0 31,8 50 20 5 8080<strong>2008</strong>001008 8880<strong>2008</strong>001008<br />

20×32xUN12 30,0 1<strong>05</strong>,0 31,8 50 20 5 8080<strong>2008</strong>001012 8880<strong>2008</strong>001012<br />

20×32xUN20 30,0 1<strong>05</strong>,0 31,8 50 20 5 8080<strong>2008</strong>001020 8880<strong>2008</strong>001020<br />

GWF<br />

XAM<br />

* t= t.p.i.<br />

73


G<br />

Thread Milling Tool GWF SR<br />

For Whitworth pipe thread DIN EN ISO 228<br />

Shank Ø DIN 6535 Form HE/HA<br />

For thread Ø (d min<br />

nut) which is smaller than those shown on<br />

this page, please use our MGF or MKG Thread Milling Tools.<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2<br />

l1<br />

l3<br />

d1<br />

d2<br />

t<br />

G-GWF SR<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 Z<br />

Order No. Order No. Order No. Order No.<br />

16×16xG14 G 1/2“ 80,0 16,3 48 16 5<br />

16×25xG14 G 1/2“ 90,0 25,4 48 16 5 80802006002014 80842006002014 88802006002014 88842006002014<br />

20×20xG14 G 7/8“ 92,0 19,9 50 20 5 80802007002014 80842007002014 88802007002014 88842007002014<br />

20×20xG11 G 1“ 92,0 20,8 50 20 5 80802007002011 80842007002011 88802007002011 88842007002011<br />

20×32xG14 G 7/8“ 1<strong>05</strong>,0 32,7 50 20 5 8080<strong>2008</strong>002014 8084<strong>2008</strong>002014 8880<strong>2008</strong>002014 8884<strong>2008</strong>002014<br />

20×32xG11 G1“ 1<strong>05</strong>,0 32,3 50 20 5 8080<strong>2008</strong>002011 8084<strong>2008</strong>002011 8880<strong>2008</strong>002011 8884<strong>2008</strong>002011<br />

* t= t.p.i.<br />

74


NPT/NPTF<br />

Thread Milling Tool GWF GS<br />

For NPT/NPTF thread ANSI B2.1<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

GWF GS – chamfering and thread milling with one tool<br />

For thread Ø (d min<br />

nut) which is smaller than those shown on<br />

this page, please use our MGF Thread Milling Tools.<br />

l2<br />

l1<br />

l3<br />

d1 d3<br />

90°<br />

d2<br />

t<br />

6<br />

NPT-GWF GS<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

GWF<br />

XAM<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 d3 Z<br />

Order No. Order No. Order No. Order No.<br />

12,5×18,3×14 1/2“ - 14 90,0 21,3 48 16 5,30 5 808720160000<strong>05</strong> 808750160000<strong>05</strong> 888720160000<strong>05</strong> 888750160000<strong>05</strong><br />

19,0×22,2×11 1/2 1“ - 11 1/2 92,0 25,5 50 20 10,50 5 80872016000007 80875016000007 88872016000007 88875016000007<br />

NPTF-GWF GS<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 d3 Z<br />

Order No. Order No. Order No. Order No.<br />

12,5×18,3×14 1/2“ - 14 90,0 21,3 48 16 5,30 5 808720170000<strong>05</strong> 808750170000<strong>05</strong> 888720170000<strong>05</strong> 888750170000<strong>05</strong><br />

19,0×22,2×11 1/2 1“ - 11 1/2 92,0 25,5 50 20 10,50 5 80872017000007 80875017000007 88872017000007 88875017000007<br />

* t= t.p.i.<br />

75


M/MF<br />

Thread Milling Tool GWF SR for external thread<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

Where d1 # Ø12 without neck recess<br />

l2<br />

l1<br />

l3<br />

d1<br />

d2<br />

t<br />

M/MF-GWF SR for external thread<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 Z<br />

Order No. Order No. Order No. Order No.<br />

10×16×M1 15,0 70,0 16,0 40 10 4<br />

10×16×M1,5 15,0 70,0 16,5 40 10 4<br />

12×20×M1 18,0 80,0 20,0 45 12 4<br />

12×20×M1,5 18,0 80,0 19,5 45 12 4<br />

16×16×M1 24,0 80,0 16,0 48 16 5<br />

16×16×M1,5 24,0 80,0 16,5 48 16 5<br />

16×16×M2 24,0 80,0 16,0 48 16 5<br />

16×25×M1 24,0 90,0 25,0 48 16 5<br />

16×25×M1,5 24,0 90,0 25,5 48 16 5 80819006001150 88819006001150<br />

16×25×M2 24,0 90,0 24,0 48 16 5<br />

20×20×M1 30,0 92,0 21,0 50 20 5<br />

20×20×M1,5 30,0 92,0 21,0 50 20 5<br />

20×20×M2 30,0 92,0 20,0 50 20 5<br />

20×20×M3 30,0 92,0 21,0 50 20 5<br />

20×32×M1 30,0 1<strong>05</strong>,0 33,0 50 20 5<br />

20×32×M1,5 30,0 1<strong>05</strong>,0 33,0 50 20 5 80819008001150 88819008001150<br />

20×32×M2 30,0 1<strong>05</strong>,0 32,0 50 20 5<br />

20×32×M3 30,0 1<strong>05</strong>,0 33,0 50 20 5<br />

* t= pitch in mm<br />

76


M/MF<br />

Thread Milling Tool GWF XS<br />

For metric ISO thread DIN 13<br />

For steel machining > 900 N/mm²<br />

Shank Ø DIN 6535 Form HE/HA<br />

For thread Ø (d min<br />

nut) which is smaller than those shown on<br />

this page, please use our MGF XS Thread Milling Tools.<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2<br />

l1<br />

l3<br />

d1<br />

d2<br />

t<br />

6<br />

M/MF-GWF XS<br />

TiCN - HE<br />

TiCN - HA<br />

GWF<br />

XAM<br />

d1×l2×t* l1 l2 l3 d2 Z<br />

Order No.<br />

Order No.<br />

16×25×M1 90,0 25,0 48 16 4 80806006001100 88806006001100<br />

16×25×M1,5 90,0 25,5 48 16 4 80806006001150 88806006001150<br />

20×32×M1,5 1<strong>05</strong>,0 33,0 50 20 4 80806008001150 88806008001150<br />

20×32×M2 1<strong>05</strong>,0 32,0 50 20 4 80806008001200 88806008001200<br />

20×32×M3 1<strong>05</strong>,0 33,0 50 20 4 80806008001300 88806008001300<br />

* t= pitch in mm<br />

77


M/MF<br />

Thread Milling Tool GWF GP<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l1<br />

l1.1<br />

l2<br />

l3<br />

d1<br />

d3<br />

d2<br />

45°<br />

t<br />

M/MF-GWF GP<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 d3 Z<br />

Order No. Order No. Order No. Order No.<br />

16×25×M1 24,0 90,0 24,0 48 16 12,90 5 80882006001100 80885006001100 88882006001100 88885006001100<br />

16×25×M1,5 24,0 90,0 24,0 48 16 11,20 5 80882006001150 80885006001150 88882006001150 88885006001150<br />

16×25×M2 24,0 90,0 22,0 48 16 9,60 5 80882006001200 80885006001200 88882006001200 88885006001200<br />

20×32×M1 30,0 1<strong>05</strong>,0 32,0 50 20 16,90 5 8088<strong>2008</strong>001100 80885008001100 8888<strong>2008</strong>001100 88885008001100<br />

20×32×M1,5 30,0 1<strong>05</strong>,0 31,5 50 20 15,20 5 8088<strong>2008</strong>001150 80885008001150 8888<strong>2008</strong>001150 88885008001150<br />

20×32×M2 30,0 1<strong>05</strong>,0 30,0 50 20 13,60 5 8088<strong>2008</strong>001200 80885008001200 8888<strong>2008</strong>001200 88885008001200<br />

20×32×M3 30,0 1<strong>05</strong>,0 30,0 50 20 10,50 5 8088<strong>2008</strong>001300 80885008001300 8888<strong>2008</strong>001300 88885008001300<br />

* t= pitch in mm<br />

G<br />

Thread Milling Tool GWF GP<br />

For Whitworth pipe thread DIN EN ISO 228<br />

Shank Ø DIN 6535 Form HE/HA<br />

GWF GP – spot facing, chamfering and thread milling with<br />

one tool<br />

Tools with internal coolant supply<br />

Cutting material: solid carbide<br />

l2<br />

l1<br />

l1.1<br />

l3<br />

d1<br />

d3<br />

d2<br />

45°<br />

t<br />

G-GWF GP<br />

uncoated - HE TiCN - HE uncoated - HA TiCN - HA<br />

d min<br />

Nut<br />

d1×l2×t* l1 l2 l3 d2 d3 Z<br />

Order No. Order No. Order No. Order No.<br />

16×25xG14 G 1/2“ 90,0 23,6 48 16 9,80 5 80882006002014 80885006002014 88882006002014 88885006002014<br />

20×32xG14 G 7/8“ 1<strong>05</strong>,0 30,8 50 20 13,80 5 8088<strong>2008</strong>002014 80885008002014 8888<strong>2008</strong>002014 88885008002014<br />

20×32xG11 G 1“ 1<strong>05</strong>,0 30,0 50 20 12,20 5 8088<strong>2008</strong>002011 80885008002011 8888<strong>2008</strong>002011 88885008002011<br />

* t= t.p.i.<br />

78


GWF TOMILL Thread Milling Tool<br />

GWF TOMILL Thread Milling Tool<br />

TOMILL SR<br />

For manufacturing larger thread diameters under the 2/3<br />

principle, <strong>JEL</strong> offers the GWF TOMILL without profile correction<br />

on the tool.<br />

GWF TOMILL SR<br />

Thread milling down to the bottom of the hole<br />

GWF TOMILL GP<br />

Using this tool reduces machining time enormously. Spot<br />

facing, chamfering and thread milling with a single tool.<br />

TOMILL GP<br />

Machining sequence<br />

<br />

Circular spot face milling<br />

Circular chamfering<br />

Thread milling<br />

GWF TOMILL GS<br />

GWF TOMILL GS<br />

Spot facing and thread milling in one set-up.<br />

For NPT and NPTF threads.<br />

79


Thread Milling Tool with internal coolant supply<br />

with carbide inserts<br />

Tool holder with internal coolant supply<br />

l2<br />

l1<br />

d1<br />

d2<br />

l<br />

Holder size code no.<br />

Dimensions<br />

d 2 d 1 l l 1 l 2 l 3<br />

Appropriate<br />

insert size<br />

Order No.<br />

11.11 12,00 16,0 11,0 48,0 22,0 70,0 10.03 50987000001111<br />

15.16 16,00 20,0 16,0 50,0 32,0 82,0 16.T3 50987000001516<br />

20.22 21,10 25,0 22,0 56,0 44,0 100,0 22.04 50987000002022<br />

25.27 26,30 25,0 27,0 60,0 54,0 114,0 27.06 50987000002527<br />

XAM 10.03 16.T3<br />

l<br />

lz<br />

uncoated TiN uncoated TiN<br />

s<br />

Insert size<br />

lxs (mm)<br />

Appropriate holder<br />

Lower milling limit for<br />

internal thread<br />

Metric ISO thread DIN 13 pitch (No. of milling teeth)<br />

z lz Order No. Order No. z lz Order No. Order No.<br />

10.03 16.T3<br />

10×3,18 16×3,97<br />

11.11 15.16<br />

16 mm 22 mm<br />

5/8“ 7/8“<br />

G 3/8“ G 1/2“<br />

1,00 9 9,00 50111002000111 50115002000111 15 15,0 50161002000111 50165002000111<br />

1,25 7 8,75 50111002000112 50115002000112<br />

1,50 5 7,50 50111002000113 50115002000113 10 15,0 50161002000113 50165002000113<br />

2,00 7 14,0 50161002000115 50165002000115<br />

2,50<br />

3,00<br />

American UN thread pitch (No. of milling teeth)<br />

24 8 8,46 50111010000009<br />

20 11 13,97 50161010000012<br />

16 5 7,94 9 14,29<br />

12 6 12,70 50161010000017<br />

8<br />

Whitworth pipe thread * DIN EN ISO 228 pitch (No. of milling teeth)<br />

American NPT thread pitch (No. of milling teeth)<br />

19 6 8,02 50111025000002<br />

14 8 14,51 50161025000003<br />

11<br />

14 8 14,51<br />

11 1/2<br />

American NPTF thread pitch (No. of milling teeth)<br />

14 8 14,51<br />

11 1/2<br />

* For Whitworth pipe thread the insert can be used both for internal and for external thread.<br />

80


Carbide inserts<br />

Type XAM for internal thread<br />

l<br />

lz<br />

s<br />

XAM 22.04 27.06<br />

l<br />

lz<br />

uncoated TiN uncoated TiN<br />

s<br />

Insert size<br />

lxs (mm)<br />

Appropriate holder<br />

Lower milling limit for<br />

internal thread<br />

Metric ISO thread DIN 13 pitch (No. of milling teeth)<br />

z lz Order No. Order No. z lz Order No. Order No.<br />

22.04 27.06<br />

22x4,76 27x6,35<br />

20.22 25.27<br />

28 mm 36 mm<br />

1.1/8“ 1.1/2“<br />

G 1“ G 1.1/8“<br />

1,00 21 21,0 50221002000111 50225002000111<br />

1,25<br />

1,50 13 19,5 50221002000113 50225002000113 17 25,5 50271002000113 50275002000113<br />

2,00 10 20,0 50221002000115 50225002000115 12 24,0 50271002000115 50275002000115<br />

2,50<br />

American UN thread pitch (No. of milling teeth)<br />

3,00 6 18,0 50225002000117 8 24,0<br />

24<br />

20<br />

16<br />

12<br />

8 5 18,88 50221010000021 50225010000021 7 22,23 50271010000021 50275010000021<br />

Whitworth pipe thread * DIN EN ISO 228 pitch (No. of milling teeth)<br />

American NPT thread pitch (No. of milling teeth)<br />

19<br />

14<br />

11 8 18,47 50221025000004 50225025000004 10 23,09 50271025000004 50275025000004<br />

14 11 19,95<br />

American NPTF thread pitch (No. of milling teeth)<br />

11 1/2 11 24,29<br />

14 11 19,95<br />

11 1/2 11 24,29<br />

6<br />

GWF<br />

XAM<br />

81


<strong>JEL</strong> Thread Milling Tools TOMILL CUT - for Thread milling > Ø 20<br />

Advantages:<br />

- 5 basic holders with 7 thread milling heads for pitch 1,0-6,0mm, as well as<br />

UN22-UN4 T.P.I and G 14-G 11 T.P.I<br />

- For metric- and metric fine ISO threads from M20x1, as well as 13/16“ and G 1/2<br />

- Thread lengths up to 96mm can be produced<br />

- CNC programs can be configured online<br />

l1<br />

l2<br />

l3<br />

d1<br />

d2<br />

GWF CUT H - Holder<br />

GWF CUT K - Thread milling head<br />

Order No.<br />

Article<br />

l1 l2 l3 d1 d2 Z<br />

58310016001<strong>05</strong>0<br />

Größe 1<br />

GWF CUT H 16x50 100 50 48 16 16 6 5502104020<br />

58310016001080<br />

GWF CUT H 16x80<br />

130 80 48 16 16 6<br />

M4x20<br />

DIN 7991<br />

58310020002060<br />

Größe 2<br />

GWF CUT H 20x60 112 60 50 20 20 6 55021<strong>05</strong>025<br />

58310020002096<br />

GWF CUT H 20x96<br />

148 96 50 20 20 6<br />

M5x25<br />

DIN 7991<br />

50341001001020<br />

GWF CUT K M1,0-2,0 GWF CUT K M1,5-2,5<br />

TiAlN H16<br />

UN24-UN12<br />

50341002001020<br />

50341001001525<br />

TiAlN H16<br />

UN18-UN10<br />

GWF CUT K M1,0-2,0 GWF CUT K M3,0-4,0<br />

TiAlN H20<br />

UN24-UN12<br />

58310025004136<br />

GWF CUT H 25x136 197 136 56 34 25 6 Größe 4<br />

5502108035<br />

M8x35<br />

503410040<strong>05</strong>060<br />

GWF CUT K M5,0-6,0<br />

TiAlN H25<br />

Supply includes: Holder with screw<br />

Size<br />

screw<br />

DIN 7991<br />

Order No.<br />

Article<br />

UN5-UN4<br />

Order No.<br />

Article<br />

50341002003040<br />

TiAlN H20<br />

UN8-UN6<br />

Order No.<br />

Article<br />

50341001251400<br />

GWF CUT K G14<br />

TiAlN H16<br />

Order No.<br />

Article<br />

50341001251100<br />

GWF CUT K G11<br />

TiAlN H16<br />

d min<br />

nut<br />

20 mm<br />

13/16-20UNEF<br />

G1/2<br />

24 mm<br />

1-8UNC<br />

48 mm<br />

1-3/4-5UNC<br />

CNC programs can be configured on line at<br />

http://tpt.kometgroup.com or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

82


<strong>JEL</strong> Thread Milling Cutter TOMILL CUT KF<br />

for 90°-chamfering and deburring<br />

Carbide chamfer head,<br />

TiAlN coated:<br />

90°-chamfering of the bore top as well<br />

as the bore exit.<br />

Deburring of workpiece edges.<br />

Chamfer heads with other angle (combinations)<br />

are available on request.<br />

GWF CUT H - Holder<br />

Order No.<br />

Article<br />

l1 l2 l3 d1 d2 Z<br />

58310016001<strong>05</strong>0<br />

GWF CUT H 16x50 100 50 48 16 16 6 Size 1<br />

5502104020<br />

58310016001080<br />

M4x20<br />

130 80 48 16 16 6<br />

GWF CUT H 16x80 DIN 7991<br />

58310020002060<br />

GWF CUT H 20x60 112 60 50 20 20 6 Size 2<br />

55021<strong>05</strong>025<br />

58310020002096<br />

GWF CUT H 20x96<br />

148 96 50 20 20 6<br />

Size<br />

screw<br />

M5x25<br />

DIN 799<br />

Size 4<br />

58310025004136<br />

GWF CUT H 25x136 197 136 56 34 25 6 5502108035<br />

M8x35<br />

DIN 7991<br />

GWF CUT KF -<br />

Chamfering head<br />

Order No.<br />

Article<br />

50391045011600<br />

GWF CUT KF D16 - 45°/45°<br />

TiAlN H16<br />

50391045022000<br />

GWF CUT KF D20 - 45°/45°<br />

TiAlN H20<br />

50391045043400<br />

GWF CUT KF D34 - 45°/45°<br />

TiAlN H25<br />

d min<br />

bore<br />

16,5<br />

20,5<br />

34,5<br />

Supply includes: Holder with screw<br />

W1<br />

GWF CUT KF<br />

Angles and infeeds<br />

W2<br />

D<br />

T<br />

D T W1 W2<br />

16 1,4 45° 45°<br />

20 2,4 45° 45°<br />

34 1) 3,5 45° 45°<br />

1) Cylindrical connection<br />

6<br />

<strong>JEL</strong> Thread Milling Cutter TOMILL CUT KE for grooving<br />

Grooving heads in various designs<br />

are available on request.<br />

Solid carbide or PCD tipped.<br />

T<br />

Examples of possible designs:<br />

B<br />

T<br />

GWF<br />

XAM<br />

D<br />

1 2 3 4<br />

GWF CUT H - Holder<br />

GWF CUT KE –<br />

max. infeeds<br />

Order No.<br />

Article<br />

Size<br />

l1 l2 l3 d1 d2 Z D max B max T<br />

screw<br />

max<br />

58310016001<strong>05</strong>0<br />

GWF CUT H 16x50 100 50 48 16 16 6 Größe 1<br />

5502104020<br />

58310016001080<br />

M4x20<br />

130 80 48 16 16 6<br />

GWF CUT H 16x80 DIN 7991<br />

58310020002060<br />

GWF CUT H 20x60 112 60 50 20 20 6 Größe 2<br />

55021<strong>05</strong>025<br />

58310020002096<br />

GWF CUT H 20x96<br />

148 96 50 20 20 6<br />

M5x25<br />

DIN 799<br />

Größe 4<br />

58310025004136<br />

GWF CUT H 25x136 197 136 56 34 25 6 5502108035<br />

M8x35<br />

DIN 7991<br />

d min<br />

bore<br />

16 4,5 1,4 16,5<br />

20 5,5 2,4 20,5<br />

34 1) 9,5 3,5 34,5<br />

Supply includes: Holder with screw<br />

1) Cylindrical connection<br />

83


PCD Tools<br />

Modern PCD cutting material<br />

is suitable for cutting lightweight structural materials such as aluminium,<br />

magnesium and fibre-reinforced plastics.<br />

We have already successfully introduced a variety of special solutions.<br />

Due to high hardness and resistance to abrasion, polycrystalline diamond<br />

(PCD) cutting materials have achieved significant importance in machining<br />

aluminium alloys.<br />

With our PCD tipped cutting tools we will take your machine to its full<br />

potential at maximum productivity.<br />

Depending on the application there is almost unlimited cutting speed<br />

possible.<br />

It is no longer the tool which determines the cutting data but the efficiency<br />

of your machine.<br />

84


PCD Tools<br />

Drillcut 24<br />

Drillmax 22<br />

PCD Drill Slot Milling Tool<br />

End milling cutter HF<br />

PCD high performance drill,<br />

drill depth up to 5×D<br />

PCD high performance drill,<br />

drill depth up to 5×D<br />

1×D with solid carbide shank, 2 cutting edges<br />

1 cutting edge over centre, straight fluted<br />

1×D with solid carbide shank, 3 cutting edges<br />

1 cutting edge over centre, straight fluted<br />

2×D with solid carbide shank, 2 cutting edges<br />

1 cutting edge over centre, straight fluted<br />

2×D with solid carbide shank, 3 cutting edges<br />

1 cutting edge over centre, straight fluted<br />

2xD, 2 cutting edges,<br />

face cutting, spiral fluted<br />

Page<br />

86<br />

87<br />

88<br />

88<br />

88<br />

88<br />

89<br />

Thread Milling Tool<br />

M-PCD-MGF 2.0×D with solid carbide shank<br />

90<br />

MF-PCD-MGF 2.0×D with solid carbide shank<br />

M/MF-PCD-GWF SR with solid carbide shank<br />

Dreammax Drill Reamer for bore tolerance H7, drill depth up to 4×D<br />

90<br />

91<br />

92<br />

7<br />

PCD<br />

CNC programs can be configured on line at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0<br />

85


Drillcut 24<br />

PCD High Performance Drill, boring depth up to 5×D<br />

with solid carbide shank, 2 cutting edges and 4 guides,<br />

straight fluted, with coolant channels<br />

Shank Ø DIN 6535 Form HA<br />

l1<br />

l3<br />

l2<br />

130°<br />

d2<br />

d1<br />

Drillcut 24 - 5xD<br />

d1 for thread<br />

l1 l2 l3 d2<br />

Order No.<br />

5,00 M6<br />

82 36 35 6 3858808200<strong>05</strong>00<br />

5,50 M6 roll formed + M6×0,5<br />

82 36 35 6 3858808200<strong>05</strong>50<br />

6,00 82 36 35 6 38588082000600<br />

6,80 M8<br />

91 36 43 8 38588091000680<br />

7,40 M8 roll formed<br />

91 36 43 8 38588091000740<br />

8,00 91 36 43 8 38588091000800<br />

8,50 M10<br />

103 40 49 10 38588003000850<br />

9,30 M10×1,25 roll formed<br />

103 40 49 10 38588003000930<br />

10,00 103 40 49 10 38588003001000<br />

10,20 M12<br />

118 45 56 12 38588018001020<br />

11,20 M12×1,5 roll formed<br />

118 45 56 12 38588018001120<br />

12,00 M14<br />

118 45 56 12 38588018001200<br />

Cutting material: PCD sandwich<br />

86


Drillmax 22<br />

PCD High Performance Drill, boring depth up to 5×D<br />

with solid carbide shank, 2 cutting edges and 2 guides, spiral fluted,<br />

with coolant channels<br />

Shank Ø DIN 6535 Form HA<br />

l1<br />

l3<br />

l2<br />

130°<br />

d2<br />

d1<br />

Drillmax 22 - 5xD<br />

7<br />

d1 l1 l2 l3 d2<br />

Order No.<br />

6,00 82 36 30 6 384<strong>05</strong>002000600<br />

8,00 91 36 42 8 384<strong>05</strong>002000800<br />

10,00 103 40 50 10 384<strong>05</strong>002001000<br />

PCD<br />

Cutting material: PCD sandwich<br />

87


PCD Drill Slot Milling Tool<br />

1×D with solid carbide shank<br />

Drilling/milling depth up to 1×D,<br />

with coolant channels<br />

Shank Ø DIN 6535 Form HA<br />

l3<br />

l1<br />

l2<br />

d2<br />

d1<br />

2 cutting edges, 1 cutting edge over centre, straight fluted<br />

d1 l1 l2 l3 d2<br />

Order No.<br />

6 57 36 6 6 38390000000600<br />

8 63 36 8 8 38390000000800<br />

10 72 40 10 10 38390000001000<br />

12 83 45 12 12 38390000001200<br />

3 cutting edges, 1 cutting edge over centre, straight fluted<br />

16 90 48 16 16 38391000001600<br />

20 104 50 20 20 38391000002000<br />

2×D with solid carbide shank<br />

Drilling /milling depth up to 2×D,<br />

with coolant channels<br />

Shank Ø DIN 6535 Form HA<br />

l1<br />

l3<br />

l2<br />

d2<br />

d1<br />

2 cutting edges, 1 cutting edge over centre, straight fluted<br />

d1 l1 l2 l3 d2<br />

Order No.<br />

6 57 36 12 6 38392<strong>05</strong>7000600<br />

8 63 36 16 8 38392063000800<br />

10 72 40 20 10 38392072001000<br />

12 83 45 24 12 38392083001200<br />

3 cutting edges, 1 cutting edge over centre, straight fluted<br />

Cutting material: PCD<br />

16 90 48 32 16 38393090001600<br />

20 104 50 40 20 38393004002000<br />

88


End mill HF<br />

2xD, 2 cutting edges, face cutting, spiral flutet<br />

Drilling/milling depth up to 2×D,<br />

without coolant channels<br />

Shank Ø DIN 6535 Form HA<br />

Cutting material: solid carbide<br />

l1<br />

l3<br />

l2<br />

d1<br />

d2<br />

2xD, 2 cutting edges, face cutting, spiral flutet<br />

d1 l1 l2 l3 d2<br />

DLC - HA<br />

Order No.<br />

7<br />

6 57 36 12 6 78931<strong>05</strong>7000600<br />

8 63 36 16 8 78931063000800<br />

PCD<br />

10 72 40 20 10 78931072001000<br />

12 83 45 24 12 78931083001200<br />

Cutting material: solid carbide<br />

ap<br />

ap = max. 1 x D<br />

ae<br />

ap<br />

ap = max. 2 x D<br />

ae = max. 0,5 x D<br />

Cutting values see page 157<br />

89


M<br />

Thread Milling Tool PCD–MGF<br />

with solid carbide shank<br />

With rear chamfer for metric ISO thread<br />

DIN 13<br />

l2.7<br />

l1<br />

l3<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

AD<br />

d2<br />

We can supply thread milling tools for<br />

other fixed thread lengths on request.<br />

t d3.1 45°<br />

Thread engagements see page 16<br />

M-PCD-MGF 2,0×D PCD - HE PCD - HA<br />

Nominal Ø t Drill Ø l1 l2.7 l3 d2 d3.1 AD Z Order No. Order No.<br />

M 8 1,25 6,8 74 17,8 40 10 8,3 6,22 2 30970001000020 38970001000020<br />

M10 1,50 8,5 79 21,4 45 12 10,3 7,79 3 30970001000022 38970001000022<br />

M12 1,75 10,2 89 26,7 45 14 12,3 9,38 3 30970001000024 38970001000024<br />

MF<br />

with solid carbide shank<br />

Thread Milling Tool PCD–MGF<br />

With rear chamfer for metric fine ISO<br />

thread DIN 13<br />

l2.7<br />

l1<br />

l3<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

AD<br />

d2<br />

We can supply thread milling tools for<br />

other fixed thread lengths on request.<br />

t d3.1 45°<br />

Thread engagements see page 16<br />

MF-PCD-MGF 2,0×D PCD - HE PCD - HA<br />

Nominal Ø t Drill Ø l1 l2.7 l3 d2 d3.1 AD Z Order No. Order No.<br />

M10x1 1,00 9,0 79 21,5 45 12 10,3 7,79 3 30970002000094 38970002000094<br />

M12x1,5 1,50 10,5 88 26,0 45 14 12,3 9,38 3 30970002000113 38970002000113<br />

Cutting material: PCD<br />

90


M/MF<br />

with solid carbide shank<br />

For metric ISO thread DIN 13<br />

Shank Ø DIN 6535 Form HE/HA<br />

Tools with internal coolant supply<br />

Thread engagements see page 70<br />

Thread Milling Tool PCD–GWF SR<br />

l2<br />

l1<br />

l3<br />

d1<br />

d2<br />

t<br />

PCD-GWF SR PCD - HE PCD - HA<br />

d1xl2xt d min<br />

Nut l1 l2 l3 d2 Z Order No. Order No.<br />

16x16x1,5 24 80 16,5 48 16 4 308020<strong>05</strong>001150 388020<strong>05</strong>001150<br />

20x20x1,5 30 92 19,5 50 20 4 30802007001150 38802007001150<br />

7<br />

PCD<br />

Cutting material: PCD<br />

91


Dreammax Drill Reamer<br />

for bore tolerance H7, drill depth up to 4×D<br />

with 2 cutting edges, straight fluted, with coolant channels<br />

Shank Ø DIN 6535 Form HA<br />

l1<br />

l3<br />

l2<br />

120°<br />

d2<br />

d1<br />

Dreammax - 4xD<br />

TiN - HA<br />

d 1 l 1 l 2 l 3 d 2<br />

Order No.<br />

6,00 82 36 24 6 78451082000600<br />

8,00 91 36 32 8 78451091000800<br />

10,00 103 40 40 10 78451003001000<br />

12,00 118 45 48 12 78451018001200<br />

Cutting material: solid carbide<br />

92


PCD Tools<br />

for maximum cutting speeds and tool life<br />

DRILLCUT 24<br />

PCD high performance drill,<br />

drill depth up to 5×D<br />

DRILLMAX 22<br />

PCD high performance drill,<br />

drill depth up to 5×D<br />

Thread Milling Tool PCD–MGF<br />

with solid carbide shank<br />

Thread Milling Tool PCD–GWF SR<br />

with solid carbide shank<br />

PCD Drill Slot Milling Tool<br />

2×D with solid carbide shank, 2 cutting edges<br />

1 cutting edge over centre, straight fluted<br />

from Ø 16 with 3 cutting edges<br />

93


Taps<br />

HSS-E taps can be used universally for almost all materials. For heavy<br />

duty requirements we offer types in HSS-E powder metal grades (PM).<br />

Solid carbide taps are made out of a special extra fine grain.<br />

These tools are specifically for machining high silicon aluminium alloys,<br />

brittle materials, such as grey cast iron or short chipping brass and heavyduty<br />

materials.<br />

Compared to HSS-E taps carbide taps have substantial advantages:<br />

• Up to 20x longer tool life than HSS-E taps<br />

• Fewer tool change times due to longer tool life<br />

• Higher cutting speeds - so shorter cycle times<br />

• Significant reduction in production costs due to longer tool life, higher<br />

cutting speeds and fewer tool changes<br />

94


Taps<br />

Page<br />

M HSS-E Taps<br />

DOREX, DOREX VAV, DOREX TiN,<br />

DOREX TiCN, TINIB, FEDUB<br />

96<br />

M HSS-E Taps<br />

GG, GG TiN, SIREX<br />

97<br />

M HSS-E Taps<br />

SIREX SR, TINIC, FEDUC<br />

98<br />

M HSS-E Taps<br />

TAREX, TAREX VAV, TAREX TiN,<br />

TAREX TiCN, TAREX OT TiN<br />

99<br />

M HSS-E Taps<br />

TAREX AL<br />

100<br />

MF HSS-E Taps<br />

DOREX, DOREX VAV, DOREX TiN<br />

101<br />

MF HSS-E Taps<br />

GG, SIREX<br />

102<br />

MF HSS-E Taps<br />

SIREX SR<br />

103<br />

MF HSS-E Taps<br />

TAREX, TAREX VAV, TAREX TiN<br />

104<br />

M<br />

M<br />

M<br />

HSS-E Taps<br />

with central coolant supply<br />

HSS-E Taps<br />

with central coolant supply<br />

HSS-E Taps<br />

with central coolant supply<br />

SIREX SR IK, SIREX SR IK TiN,<br />

SIREX SR IK TiCN<br />

TAREX IK, TAREX IK TiN<br />

GG IK, GG IK TiN<br />

1<strong>05</strong><br />

106<br />

107<br />

M Solid Carbide Taps<br />

SIREX, GG<br />

108<br />

M Solid Carbide Taps<br />

SIREX SR<br />

109<br />

M Solid Carbide Taps<br />

DOREX<br />

110<br />

M Solid Carbide Taps<br />

SIREX XH<br />

111<br />

MF Solid Carbide Taps<br />

SIREX, SIREX SR<br />

112<br />

8<br />

GB<br />

95


M<br />

HSS-E Taps<br />

DOREX, DOREX VAV, DOREX TiN, DOREX TiCN, TINIB, FEDUB<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E / PM<br />

* up to and including M6 without neck<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.2<br />

a2<br />

Type<br />

DOREX DOREX VAV DOREX TiN DOREX TiCN TINIB FEDUB<br />

Tolerance field<br />

ISO 2 ISO 2 ISO 2 ISO 2 ISO 2 ISO 2<br />

Dimensions (DIN) 371 to M10 371 to M10 371 to M10 371 to M10 371 to M10 * 371 to M10 *<br />

376 from M11 376 from M11 376 from M11 376 from M11 376 from M11 376 from M11<br />

Material<br />

HSS-E HSS-E HSS-E HSS - E PM PM<br />

Chamfer form<br />

B B B B B B<br />

Version uncoated vaporized TiN TiCN vaporized vaporized<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No. Order No. Order No. Order No. Order No. Order No.<br />

96<br />

M 1,4 0,30 40 7,0 2,5 2,1<br />

M 1,6 0,35 40 8,0 2,5 2,1 201220010000<strong>05</strong> 201360010000<strong>05</strong><br />

M 1,7 0,35 40 8,0 2,5 2,1<br />

M 1,8 0,35 40 8,0 2,5 2,1<br />

M 2 0,40 45 8,0 2,8 2,1 20122001000008 20136001000008 20194001000008<br />

M 2,2 0,45 45 9,0 2,8 2,1<br />

M 2,3 0,40 45 9,0 2,8 2,1<br />

M 2,5 0,45 50 9,0 2,8 2,1 20122001000011 20136001000011 20194001000011<br />

M 2,6 0,45 50 9,0 2,8 2,1<br />

M 3 0,50 56 11,0 3,5 2,7 20122001000013 20136001000013 20322001000013 20622001000013 20194001000013 20186001000013<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4 20122001000015 20136001000015 20322001000015 20622001000015 20194001000015 20186001000015<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9 20122001000017 20136001000017 20322001000017 20622001000017 20194001000017 20186001000017<br />

M 6 1,00 80 18,0 6,0 4,9 20122001000018 20136001000018 20322001000018 20622001000018 20194001000018 20186001000018<br />

M 7 1,00 80 18,0 7,0 5,5 20122001000019<br />

M 8 1,25 90 18,0 8,0 6,2 20122001000020 20136001000020 20322001000020 20622001000020 20194001000020 20186001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 20122001000022 20136001000022 20322001000022 20622001000022 20194001000022 20186001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 20123001000024 20137001000024 20323001000024 20623001000024 20187001000024<br />

M14 2,00 110 24,0 11,0 9,0 20123001000025 20137001000025<br />

M16 2,00 110 27,0 12,0 9,0 20123001000026 20137001000026<br />

M18 2,50 125 32,0 14,0 11,0 20123001000027 20137001000027<br />

M20 2,50 140 32,0 16,0 12,0 20123001000028 20137001000028<br />

M22 2,50 140 32,0 18,0 14,5 20123001000029<br />

M24 3,00 160 38,0 18,0 14,5 20123001000030<br />

M27 3,00 160 38,0 20,0 16,0<br />

M30 3,50 180 42,0 22,0 18,0


M<br />

HSS-E Taps<br />

GG, GG TiN, SIREX<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E<br />

* up to and including M6 without neck<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.2<br />

a2<br />

Type<br />

GG GG TiN SIREX<br />

Tolerance field<br />

ISO 2X ISO 2X ISO 2<br />

Dimensions (DIN) 371 to M10 371 to M10 371 to M10<br />

376 from M11 376 from M11 376 from M11<br />

Material<br />

HSS - E HSS - E HSS - E<br />

Chamfer form<br />

C C C<br />

Version nitrided TiN uncoated<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No. Order No. Order No.<br />

M 1,4 0,30 40 7,0 2,5 2,1<br />

M 1,6 0,35 40 8,0 2,5 2,1<br />

M 1,7 0,35 40 8,0 2,5 2,1<br />

M 1,8 0,35 40 8,0 2,5 2,1<br />

M 2 0,40 45 8,0 2,8 2,1 20120001000008<br />

M 2,2 0,45 45 9,0 2,8 2,1<br />

M 2,3 0,40 45 9,0 2,8 2,1<br />

M 2,5 0,45 50 9,0 2,8 2,1 20120001000011<br />

M 2,6 0,45 50 9,0 2,8 2,1<br />

M 3 0,50 56 11,0 3,5 2,7 20356001000013 20120001000013<br />

M 3,5 0,60 56 13,0 4,0 3,0 20120001000014<br />

M 4 0,70 63 13,0 4,5 3,4 20156001000015 20356001000015 20120001000015<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9 20156001000017 20356001000017 20120001000017<br />

M 6 1,00 80 18,0 6,0 4,9 20156001000018 20356001000018 20120001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 20156001000020 20356001000020 20120001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 20156001000022 20356001000022 20120001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 20157001000024 20357001000024 20121001000024<br />

M14 2,00 110 24,0 11,0 9,0 20157001000025 20121001000025<br />

M16 2,00 110 27,0 12,0 9,0 20157001000026 20121001000026<br />

M18 2,50 125 32,0 14,0 11,0 20157001000027<br />

M20 2,50 140 32,0 16,0 12,0 20157001000028<br />

M22 2,50 140 32,0 18,0 14,5<br />

M24 3,00 160 38,0 18,0 14,5<br />

M27 3,00 160 38,0 20,0 16,0<br />

M30 3,50 180 42,0 22,0 18,0<br />

8<br />

GB<br />

97


M<br />

HSS-E Taps<br />

SIREX SR, TINIC, FEDUC<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E / PM<br />

* up to and including M6 without neck<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.2<br />

a2<br />

Type<br />

SIREX SR TINIC FEDUC<br />

Tolerance field ISO 2 ISO 2 ISO 2<br />

Dimensions (DIN) 371 to M10 371 to M10 * 371 to M10 *<br />

376 from M11 376 from M11 376 from M11<br />

Material HSS - E PM PM<br />

Chamfer form C C C<br />

Version uncoated vaporized vaporized<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No. Order No. Order No.<br />

M 1,4 0,30 40 7,0 2,5 2,1<br />

M 1,6 0,35 40 8,0 2,5 2,1<br />

M 1,7 0,35 40 8,0 2,5 2,1<br />

M 1,8 0,35 40 8,0 2,5 2,1<br />

M 2 0,40 45 8,0 2,8 2,1 20144001000008 20190001000008 20192001000008<br />

M 2,2 0,45 45 9,0 2,8 2,1<br />

M 2,3 0,40 45 9,0 2,8 2,1<br />

M 2,5 0,45 50 9,0 2,8 2,1 20144001000011 20190001000011 20192001000011<br />

M 2,6 0,45 50 9,0 2,8 2,1<br />

M 3 0,50 56 11,0 3,5 2,7 20144001000013 20190001000013 20192001000013<br />

M 3,5 0,60 56 13,0 4,0 3,0 20144001000014<br />

M 4 0,70 63 13,0 4,5 3,4 20144001000015 20190001000015 20192001000015<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9 20144001000017 20190001000017 20192001000017<br />

M 6 1,00 80 18,0 6,0 4,9 20144001000018 20190001000018 20192001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 20144001000020 20190001000020 20192001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 20144001000022 20190001000022 20192001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 20145001000024 20191001000024 20193001000024<br />

M14 2,00 110 24,0 11,0 9,0 20145001000025<br />

M16 2,00 110 27,0 12,0 9,0 20145001000026<br />

M18 2,50 125 32,0 14,0 11,0 20145001000027<br />

M20 2,50 140 32,0 16,0 12,0 20145001000028<br />

M22 2,50 140 32,0 18,0 14,5<br />

M24 3,00 160 38,0 18,0 14,5<br />

M27 3,00 160 38,0 20,0 16,0<br />

M30 3,50 180 42,0 22,0 18,0<br />

98


M<br />

HSS-E Taps<br />

TAREX, TAREX VAV, TAREX TiN, TAREX TiCN, TAREX OT TiN<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E / PM<br />

* up to and including M6 without neck<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.2<br />

a2<br />

Type<br />

TAREX TAREX VAV TAREX TiN TAREX TiCN TAREX OT TiN<br />

Tolerance field ISO 2 ISO 2 ISO 2 ISO 2 ISO 2<br />

Dimensions (DIN) 371 to M10 371 to M10 371 to M10 371 to M10 371 to M10 *<br />

376 from M11 376 from M11 376 from M11 376 from M11 376 from M11<br />

Material HSS - E HSS - E HSS - E HSS - E PM<br />

Chamfer form C C C C C<br />

Version uncoated vaporized TiN TiCN vaporized<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No. Order No. Order No. Order No. Order No.<br />

M 1,4 0,30 40 4,0 2,5 2,1<br />

M 1,6 0,35 40 4,0 2,5 2,1<br />

M 1,7 0,35 40 4,0 2,5 2,1<br />

M 1,8 0,35 40 4,0 2,5 2,1<br />

M 2 0,40 45 4,0 2,8 2,1 20146001000008 20170001000008<br />

M 2,2 0,45 45 4,0 2,8 2,1<br />

M 2,3 0,40 45 4,0 2,8 2,1<br />

M 2,5 0,45 50 4,0 2,8 2,1 20146001000011 20170001000011<br />

M 2,6 0,45 50 4,0 2,8 2,1<br />

M 3 0,50 56 5,0 3,5 2,7 20146001000013 20170001000013 20346001000013 20646001000013 20342001000013<br />

M 3,5 0,60 56 5,0 4,0 3,0 20146001000014 20170001000014<br />

M 4 0,70 63 7,0 4,5 3,4 20146001000015 20170001000015 20346001000015 20646001000015 20342001000015<br />

M 4,5 0,75 70 7,0 6,0 4,9<br />

M 5 0,80 70 8,0 6,0 4,9 20146001000017 20170001000017 20346001000017 20646001000017 20342001000017<br />

M 6 1,00 80 10,0 6,0 4,9 20146001000018 20170001000018 20346001000018 20646001000018 20342001000018<br />

M 7 1,00 80 10,0 7,0 5,5<br />

M 8 1,25 90 12,0 8,0 6,2 20146001000020 20170001000020 20346001000020 20646001000020 20342001000020<br />

M 9 1,25 90 12,0 9,0 7,0<br />

M10 1,50 100 14,0 10,0 8,0 20146001000022 20170001000022 20346001000022 20646001000022 20342001000022<br />

M11 1,50 100 14,0 8,0 6,2<br />

M12 1,75 110 16,0 9,0 7,0 20147001000024 20171001000024 20347001000024 20647001000024 20343001000024<br />

M14 2,00 110 20,0 11,0 9,0 20147001000025 20171001000025 20347001000025<br />

M16 2,00 110 20,0 12,0 9,0 20147001000026 20171001000026 20347001000026<br />

M18 2,50 125 24,0 14,0 11,0 20147001000027 20171001000027 20347001000027<br />

M20 2,50 140 24,0 16,0 12,0 20147001000028 20171001000028 20347001000028<br />

M22 2,50 140 24,0 18,0 14,5 20147001000029<br />

M24 3,00 160 28,0 18,0 14,5 20147001000030<br />

M27 3,00 160 28,0 20,0 16,0<br />

M30 3,50 180 36,0 22,0 18,0<br />

8<br />

GB<br />

99


M<br />

TAREX AL<br />

HSS-E Taps<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E<br />

* up to and including M6 without neck<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.2<br />

a2<br />

Type<br />

TAREX AL<br />

Tolerance field ISO 2<br />

Dimensions (DIN)<br />

371 to M10<br />

376 from M11<br />

Material<br />

HSS - E<br />

Chamfer form<br />

C<br />

Version<br />

uncoated<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

M 1,4 0,30 40 7,0 2,5 2,1<br />

M 1,6 0,35 40 8,0 2,5 2,1<br />

M 1,7 0,35 40 8,0 2,5 2,1<br />

M 1,8 0,35 40 8,0 2,5 2,1<br />

M 2 0,40 45 8,0 2,8 2,1 20154001000008<br />

M 2,2 0,45 45 9,0 2,8 2,1<br />

M 2,3 0,40 45 9,0 2,8 2,1<br />

M 2,5 0,45 50 9,0 2,8 2,1 20154001000011<br />

M 2,6 0,45 50 9,0 2,8 2,1<br />

M 3 0,50 56 11,0 3,5 2,7 20154001000013<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4 20154001000015<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9 20154001000017<br />

M 6 1,00 80 18,0 6,0 4,9 20154001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 20154001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 20154001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 20155001000024<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

M18 2,50 125 32,0 14,0 11,0<br />

M20 2,50 140 32,0 16,0 12,0<br />

M22 2,50 140 32,0 18,0 14,5<br />

M24 3,00 160 38,0 18,0 14,5<br />

M27 3,00 160 38,0 20,0 16,0<br />

M30 3,50 180 42,0 22,0 18,0<br />

100


MF<br />

HSS-E Taps<br />

DOREX, DOREX VAV, DOREX TiN<br />

For metric fine ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

DOREX DOREX VAV DOREX TiN<br />

Tolerance field ISO 2 ISO 2 ISO 2<br />

Dimensions (DIN) 374 374 374<br />

Thread length l2.1 l2.1 l2.1<br />

Material HSS - E HSS - E HSS - E<br />

Chamfer form B B B<br />

Version uncoated vaporized TiN<br />

Nominal Ø x P<br />

d1 l1 l2 d2.2 a2<br />

Order No. Order No. Order No.<br />

M 4x0,5 63 10 2,8 2,1 20123002000029<br />

M 5x0,5 70 12 3,5 2,7<br />

M 6x0,5 80 14 4,5 3,4<br />

M 6x0,75 80 14 4,5 3,4 20123002000048<br />

M 7x0,75 80 14 5,5 4,3<br />

M 8x0,5 80 14 6,0 4,9<br />

M 8x0,75 80 14 6,0 4,9<br />

M 8x1 90 18 6,0 4,9 20123002000070 20137002000070 20323002000070<br />

M 9x1 90 18 7,0 5,5<br />

M10x0,75 90 14 7,0 5,5<br />

M10x1 90 18 7,0 5,5 20123002000094 20137002000094 20323002000094<br />

M10x1,25 100 21 7,0 5,5<br />

M11x1 90 18 8,0 6,2<br />

M12x1 100 20 9,0 7,0 20123002000111<br />

M12x1,25 100 20 9,0 7,0<br />

M12x1,5 100 20 9,0 7,0 20123002000113 20137002000113 20323002000113<br />

M14x1 100 20 11,0 9,0<br />

M14x1,25 100 20 11,0 9,0<br />

M14x1,5 100 20 11,0 9,0 20137002000131 20323002000131<br />

M15x1 100 20 12,0 9,0<br />

M15x1,5 100 20 12,0 9,0<br />

M16x1 100 20 12,0 9,0<br />

M16x1,5 100 20 12,0 9,0 20123002000147 20137002000147 20323002000147<br />

M18x1 110 24 14,0 11,0<br />

M18x1,5 110 24 14,0 11,0 20123002000160<br />

M20x1,5 125 24 16,0 12,0 20123002000174<br />

M22x1,5 125 24 18,0 14,5 20123002000188<br />

M24x1,5 140 24 18,0 14,5 20123002000202<br />

M26x1,5 140 24 18,0 14,5 20123002000216<br />

M28x1,5 140 28 20,0 16,0 20123002000230<br />

M30x1,5 150 28 22,0 18,0 20123002000244<br />

8<br />

GB<br />

101


MF<br />

GG, SIREX<br />

HSS-E Taps<br />

For metric fine ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

GG<br />

SIREX<br />

Tolerance field ISO 2X ISO 2<br />

Dimensions (DIN) 374 374<br />

Thread length l2.1 l2.1<br />

Material HSS - E HSS - E<br />

Chamfer form C C<br />

Version nitrided uncoated<br />

Nominal Ø x P<br />

d1 l1 l2 d2.2 a2<br />

Order No.<br />

Order No.<br />

M 4x0,5 63 10 2,8 2,1 20121002000029<br />

M 5x0,5 70 12 3,5 2,7<br />

M 6x0,5 80 14 4,5 3,4<br />

M 6x0,75 80 14 4,5 3,4 20121002000048<br />

M 7x0,75 80 14 5,5 4,3<br />

M 8x0,5 80 14 6,0 4,9<br />

M 8x0,75 80 14 6,0 4,9<br />

M 8x1 90 18 6,0 4,9 20157002000070 20121002000070<br />

M 9x1 90 18 7,0 5,5<br />

M10x0,75 90 14 7,0 5,5<br />

M10x1 90 18 7,0 5,5 20157002000094 20121002000094<br />

M10x1,25 100 21 7,0 5,5<br />

M11x1 90 18 8,0 6,2<br />

M12x1 100 20 9,0 7,0 20121002000111<br />

M12x1,25 100 20 9,0 7,0<br />

M12x1,5 100 20 9,0 7,0 20157002000113 20121002000113<br />

M14x1 100 20 11,0 9,0<br />

M14x1,25 100 20 11,0 9,0<br />

M14x1,5 100 20 11,0 9,0 20157002000131 20121002000131<br />

M15x1 100 20 12,0 9,0<br />

M15x1,5 100 20 12,0 9,0<br />

M16x1 100 20 12,0 9,0<br />

M16x1,5 100 20 12,0 9,0 20157002000147 20121002000147<br />

M18x1 110 24 14,0 11,0<br />

M18x1,5 110 24 14,0 11,0 20121002000160<br />

M20x1,5 125 24 16,0 12,0 20157002000174 20121002000174<br />

M22x1,5 125 24 18,0 14,5<br />

M24x1,5 140 24 18,0 14,5<br />

M26x1,5 140 24 18,0 14,5<br />

M28x1,5 140 28 20,0 16,0<br />

M30x1,5 150 28 22,0 18,0<br />

102


MF<br />

SIREX SR<br />

HSS-E Taps<br />

For metric fine ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

SIREX SR<br />

Tolerance field ISO 2<br />

Dimensions (DIN) 374<br />

Thread length l2.2<br />

Material<br />

HSS - E<br />

Chamfer form<br />

C<br />

Version<br />

uncoated<br />

Nominal Ø x P<br />

d1 l1 l2 d2.2 a2<br />

Order No.<br />

M 4x0,5 63 10 2,8 2,1 20145002000029<br />

M 5x0,5 70 12 3,5 2,7<br />

M 6x0,5 80 14 4,5 3,4<br />

M 6x0,75 80 14 4,5 3,4 20145002000048<br />

M 7x0,75 80 14 5,5 4,3<br />

M 8x0,5 80 14 6,0 4,9<br />

M 8x0,75 80 14 6,0 4,9<br />

M 8x1 90 18 6,0 4,9 20145002000070<br />

M 9x1 90 18 7,0 5,5<br />

M10x0,75 90 14 7,0 5,5<br />

M10x1 90 18 7,0 5,5 20145002000094<br />

M10x1,25 100 21 7,0 5,5<br />

M11x1 90 18 8,0 6,2<br />

M12x1 100 20 9,0 7,0 20145002000111<br />

M12x1,25 100 20 9,0 7,0<br />

M12x1,5 100 20 9,0 7,0 20145002000113<br />

M14x1 100 20 11,0 9,0<br />

M14x1,25 100 20 11,0 9,0<br />

M14x1,5 100 20 11,0 9,0 20145002000131<br />

M15x1 100 20 12,0 9,0<br />

M15x1,5 100 20 12,0 9,0<br />

M16x1 100 20 12,0 9,0<br />

M16x1,5 100 20 12,0 9,0 20145002000147<br />

M18x1 110 24 14,0 11,0<br />

M18x1,5 110 24 14,0 11,0 20145002000160<br />

M20x1,5 125 24 16,0 12,0 20145002000174<br />

M22x1,5 125 24 18,0 14,5<br />

M24x1,5 140 24 18,0 14,5<br />

M26x1,5 140 24 18,0 14,5<br />

M28x1,5 140 28 20,0 16,0<br />

M30x1,5 150 28 22,0 18,0<br />

8<br />

GB<br />

103


MF<br />

HSS-E Taps<br />

TAREX, TAREX VAV, TAREX TiN<br />

For metric fine ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

TAREX TAREX VAV TAREX TiN<br />

Tolerance field ISO 2 ISO 2 ISO 2<br />

Dimensions (DIN) 374 374 374<br />

Thread length l2.2 l2.2 l2.2<br />

Material HSS - E HSS - E HSS - E<br />

Chamfer form C C C<br />

Version uncoated vaporized TiN<br />

Nominal Ø x P<br />

d1 l1 l2 d2.2 a2<br />

Order No. Order No. Order No.<br />

M 4x0,5 63 7,0 2,8 2,1 20147002000029<br />

M 5x0,5 70 8,0 3,5 2,7<br />

M 6x0,5 80 10,0 4,5 3,4<br />

M 6x0,75 80 10,0 4,5 3,4 20147002000048<br />

M 7x0,75 80 10,0 5,5 4,3<br />

M 8x0,5 80 12,0 6,0 4,9<br />

M 8x0,75 80 12,0 6,0 4,9<br />

M 8x1 90 12,0 6,0 4,9 20147002000070 20171002000070 20347002000070<br />

M 9x1 90 12,0 7,0 5,5<br />

M10x0,75 90 14,0 7,0 5,5<br />

M10x1 90 14,0 7,0 5,5 20147002000094 20171002000094 20347002000094<br />

M10x1,25 100 14,0 7,0 5,5<br />

M11x1 90 14,0 8,0 6,2<br />

M12x1 100 14,0 9,0 7,0 20147002000111<br />

M12x1,25 100 14,0 9,0 7,0<br />

M12x1,5 100 14,0 9,0 7,0 20147002000113 20171002000113 20347002000113<br />

M14x1 100 16,0 11,0 9,0<br />

M14x1,25 100 16,0 11,0 9,0<br />

M14x1,5 100 16,0 11,0 9,0 20147002000131 20171002000131 20347002000131<br />

M15x1 100 16,0 12,0 9,0<br />

M15x1,5 100 16,0 12,0 9,0<br />

M16x1 100 16,0 12,0 9,0<br />

M16x1,5 100 16,0 12,0 9,0 20147002000147 20171002000147 20347002000147<br />

M18x1 110 18,0 14,0 11,0<br />

M18x1,5 110 18,0 14,0 11,0 20147002000160 20171002000160<br />

M20x1,5 125 20,0 16,0 12,0 20147002000174 20171002000174<br />

M22x1,5 125 20,0 18,0 14,5 20147002000188<br />

M24x1,5 140 20,0 18,0 14,5 20147002000202<br />

M26x1,5 140 20,0 18,0 14,5 20147002000216<br />

M28x1,5 140 22,0 20,0 16,0 20147002000230<br />

M30x1,5 150 24,0 22,0 18,0 20147002000244<br />

104


M<br />

HSS-E Taps<br />

with central coolant supply<br />

SIREX SR IK, SIREX SR IK TiN, SIREX SR IK TiCN<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

d1<br />

d2.1<br />

a1<br />

l1<br />

l2<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

SIREX SR IK SIREX SR IK TiN SIREX SR IK TiCN<br />

Tolerance field ISO 2 ISO 2 ISO 2<br />

Dimensions (DIN) 371 to M10 371 to M10 371 to M10<br />

376 from M11 376 from M11 376 from M11<br />

Material HSS - E HSS - E HSS - E<br />

Chamfer form C C C<br />

Version uncoated TiN TiCN<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2 Order No. Order No. Order No.<br />

M 4 0,70 63 13,0 4,5 3,4<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9<br />

M 6 1,00 80 18,0 6,0 4,9 20444001000018 2<strong>05</strong>44001000018 20744001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 20444001000020 2<strong>05</strong>44001000020 20744001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 20444001000022 2<strong>05</strong>44001000022 20744001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 20445001000024 2<strong>05</strong>45001000024 20745001000024<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

8<br />

GB<br />

1<strong>05</strong>


M<br />

HSS-E Taps<br />

with central coolant supply<br />

TAREX IK, TAREX IK TiN<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

d1<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

TAREX IK TAREX IK TiN<br />

Tolerance field ISO 2 ISO 2<br />

Dimensions (DIN) 371 to M10 371 to M10<br />

376 from M11 376 from M11<br />

Material HSS - E HSS - E<br />

Chamfer form C C<br />

Version uncoated TiN<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

Order No.<br />

M 4 0,70 63 7,0 4,5 3,4<br />

M 4,5 0,75 70 7,0 6,0 4,9<br />

M 5 0,80 70 8,0 6,0 4,9<br />

M 6 1,00 80 10,0 6,0 4,9 20446001000018 2<strong>05</strong>46001000018<br />

M 7 1,00 80 10,0 7,0 5,5<br />

M 8 1,25 90 12,0 8,0 6,2 20446001000020 2<strong>05</strong>46001000020<br />

M 9 1,25 90 12,0 9,0 7,0<br />

M10 1,50 100 14,0 10,0 8,0 20446001000022 2<strong>05</strong>46001000022<br />

M11 1,50 100 14,0 8,0 6,2<br />

M12 1,75 110 16,0 9,0 7,0 20447001000024 2<strong>05</strong>47001000024<br />

M14 2,00 110 20,0 11,0 9,0<br />

M16 2,00 110 20,0 12,0 9,0<br />

106


M<br />

HSS-E Taps<br />

with central coolant supply<br />

GG IK, GG IK TiN<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

d1<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

GG IK<br />

GG IK TiN<br />

Tolerance field ISO 2X ISO 2X<br />

Dimensions (DIN) 371 to M10 371 to M10<br />

376 from M11 376 from M11<br />

Material HSS - E HSS - E<br />

Chamfer form C C<br />

Version nitrided TiN<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2 Order No.<br />

Order No.<br />

M 4 0,70 63 13,0 4,5 3,4<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9<br />

M 6 1,00 80 18,0 6,0 4,9 20456001000018 2<strong>05</strong>56001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 20456001000020 2<strong>05</strong>56001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 20456001000022 2<strong>05</strong>56001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 20457001000024 2<strong>05</strong>57001000024<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

8<br />

GB<br />

107


M<br />

SIREX, GG<br />

Solid Carbide Taps<br />

For metric ISO thread DIN 13<br />

Cutting material: solid carbide<br />

From nominal Ø M4 with internal coolant supply<br />

l2<br />

l1<br />

d1<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

SIREX<br />

GG<br />

Tolerance field ISO 2 ISO 2X<br />

Dimensions (DIN) 371 to M10 371 to M10<br />

376 from M11 376 from M11<br />

Material solid carbide solid carbide<br />

Chamfer form C C<br />

Version uncoated uncoated<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

Order No.<br />

M 3 0,50 56 11,0 3,5 2,7 80420001000013<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4 80420001000015 80456001000015<br />

M 5 0,80 70 16,0 6,0 4,9 80420001000017 80456001000017<br />

M 6 1,00 80 18,0 6,0 4,9 80420001000018 80456001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 80420001000020 80456001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 80420001000022 80456001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 80421001000024 80457001000024<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

108


M<br />

SIREX SR<br />

Solid Carbide Taps<br />

For metric ISO thread DIN 13<br />

Cutting material: solid carbide<br />

From nominal Ø M4 with internal coolant supply<br />

l2<br />

l1<br />

d1<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

SIREX SR<br />

Tolerance field ISO 2<br />

Dimensions (DIN)<br />

371 to M10<br />

376 from M11<br />

Material<br />

solid carbide<br />

Chamfer form<br />

C<br />

Version<br />

uncoated<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2 Order No.<br />

M 3 0,50 56 11,0 3,5 2,7 80444001000013<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4 80444001000015<br />

M 5 0,80 70 16,0 6,0 4,9 80444001000017<br />

M 6 1,00 80 18,0 6,0 4,9 80444001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 80444001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 80444001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 80445001000024<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

8<br />

GB<br />

109


M<br />

DOREX<br />

Solid Carbide Taps<br />

For metric ISO thread DIN 13<br />

Cutting material: solid carbide<br />

From nominal Ø M4 with internal coolant supply<br />

l2<br />

l1<br />

d1<br />

d2.1<br />

a1<br />

Type<br />

DOREX<br />

Tolerance field ISO 2<br />

Dimensions (DIN)<br />

371 to M10<br />

376 from M11<br />

Material<br />

solid carbide<br />

Chamfer form<br />

B<br />

Version<br />

uncoated<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

M 3 0,50 56 11,0 3,5 2,7<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4<br />

M 5 0,80 70 16,0 6,0 4,9<br />

M 6 1,00 80 18,0 6,0 4,9 80418001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 80418001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 80418001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

110


M<br />

SIREX XH<br />

Solid Carbide Taps<br />

For metric ISO thread DIN 13<br />

For hard machining from 45 HRC hardness<br />

Cutting material: solid carbide<br />

l2<br />

l1<br />

d1<br />

similar to<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

SIREX XH SIREX XH<br />

Tolerance field ISO 2X ISO 2X<br />

Dimensions (DIN) similar to 371 to M10 similar to 371 to M10<br />

376 from M11 376 from M11<br />

Material solid carbide solid carbide<br />

Hardness to 58HRC to 52HRC<br />

Chamfer form D C<br />

Version TiAlN TiAlN<br />

Nominal Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2 Order No.<br />

Order No.<br />

M 3 0,50 56 14,0 3,5 2,7<br />

M 3,5 0,60 56 18,0 4,0 3,0<br />

M 4 0,70 63 18,0 4,5 3,4 80126001000015 80128001000015<br />

M 5 0,80 70 20,0 6,0 4,9 80126001000017 80128001000017<br />

M 6 1,00 80 24,0 6,0 4,9 80126001000018 80128001000018<br />

M 7 1,00 80 24,0 7,0 5,5<br />

M 8 1,25 90 24,0 8,0 6,2 80126001000020 80128001000020<br />

M 9 1,25 90 24,0 9,0 7,0<br />

M10 1,50 100 26,0 10,0 8,0 80126001000022 80128001000022<br />

M11 1,50 100 26,0 8,0 6,2<br />

M12 1,75 110 26,0 9,0 7,0 80127001000024 80129001000024<br />

M14 2,00 110 26,0 11,0 9,0 80127001000025 80129001000025<br />

M16 2,00 110 27,0 12,0 9,0 80127001000026 80129001000026<br />

8<br />

GB<br />

111


MF<br />

SIREX, SIREX SR<br />

Solid Carbide Taps<br />

For metric fine ISO thread DIN 13<br />

Cutting material: solid carbide<br />

From nominal Ø M4 with internal coolant supply<br />

l2<br />

l1<br />

SIREX<br />

d1<br />

d2.2<br />

a1<br />

l2<br />

l1<br />

SIREX SR<br />

d1<br />

d2.2<br />

a1<br />

Type<br />

SIREX<br />

SIREX SR<br />

Tolerance field ISO 2 ISO 2<br />

Dimensions (DIN) 374 374<br />

Material solid carbide solid carbide<br />

Chamfer form C C<br />

Version uncoated uncoated<br />

Nominal Ø x P<br />

d1 l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

Order No.<br />

M 4x0,5 63 10 4,5 3,4 80420002000029 80444002000029<br />

M 5x0,5 70 12 6,0 4,9<br />

M 6x0,5 80 14 6,0 4,9<br />

M 6x0,75 80 14 6,0 4,9 80420002000048 80444002000048<br />

M 8x0,5 80 14 8,0 4,9<br />

M 8x0,75 80 14 8,0 4,9<br />

M 8x1 90 18 8,0 4,9 80420002000070 80444002000070<br />

M10x0,75 90 14 7,0 5,5<br />

M10x1 90 18 7,0 5,5 80421002000094 80445002000094<br />

M10x1,25 100 21 7,0 5,5<br />

M11x1 90 18 8,0 6,2<br />

M12x1 100 20 9,0 7,0<br />

M12x1,25 100 20 9,0 7,0<br />

M12x1,5 100 20 9,0 7,0 80421002000113 80445002000113<br />

M14x1 100 20 11,0 9,0<br />

M14x1,25 100 20 11,0 9,0<br />

M14x1,5 100 20 11,0 9,0 80421002000131 80445002000131<br />

M15x1 100 20 12,0 9,0<br />

M15x1,5 100 20 12,0 9,0<br />

M16x1 100 20 12,0 9,0<br />

M16x1,5 100 20 12,0 9,0 80421002000147 80445002000147<br />

M18x1 110 24 14,0 11,0<br />

M18x1,5 110 24 14,0 11,0<br />

M20x1,5 125 24 16,0 12,0<br />

112


Roll Form Taps and Cut Taps<br />

Roll Form Taps<br />

Chip-less manufacturing by thread forming<br />

Depending on the application in question, we offer the following<br />

cutting materials: HSS-E, powder metal and solid carbide.<br />

Roll Form Taps with carbide strips<br />

The combination of elastic tool body and hard carbide strips produce<br />

a high degree of bending strength and wear resistance in the tool.<br />

This produces extremely long tool life and economic results.<br />

8<br />

GB<br />

Taps<br />

Chip-producing thread manufacturing<br />

<strong>JEL</strong> tap drills open up a wide range of applications in the chip-producing<br />

thread manufacturing. Whether you choose flood coolant,<br />

internal coolant supply, minimal lubrication or dry machining, we<br />

can provide the suitable tool.<br />

113 113


Roll Form Taps<br />

Compared to tapping, no chips are produced when doing roll form<br />

tapping.<br />

Materials with an elongation of >5% and a tensile strength of<br />


Roll Form Taps<br />

Page<br />

M<br />

HSS-E Roll Form Taps<br />

MOREX TiN, MOREX IK TiN,<br />

MOREX N TiN,<br />

MOREX N IKS TiN<br />

116<br />

MF<br />

HSS-E Roll Form Taps<br />

MOREX TiN, MOREX IK TiN<br />

MOREX N TiN,<br />

MOREX N IKS TiN<br />

117<br />

M<br />

Solid Carbide Roll Form Taps<br />

MOREX IK, MOREX IK TiN,<br />

MOREX N IK, MOREX N IK TiN 118<br />

M<br />

Solid Carbide Roll Form Taps<br />

MOREX N IKS,<br />

MOREX N IKS TiN 119<br />

M<br />

HSS-E Roll Form Taps<br />

with carbide strips<br />

MOREX HML IK,<br />

MOREX HML IK TiN<br />

MOREX N HML IK,<br />

MOREX N HML IKS TiN<br />

120<br />

MF<br />

HSS-E Roll Form Taps<br />

with carbide strips<br />

MOREX HML IK<br />

121<br />

9<br />

GF<br />

115


M<br />

MOREX TiN, MOREX N TiN<br />

HSS-E Roll Form Taps<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E<br />

MOREX IK TiN, MOREX N IKS TiN<br />

For metric ISO thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

DIN2174 from M12<br />

d1<br />

DIN2174 from M12<br />

d2.2<br />

a2<br />

d2.2<br />

a2<br />

Type<br />

MOREX TiN MOREX IK TiN MOREX N TiN MOREX N IKS TiN<br />

Tolerance field ISO 2X ISO 2X ISO 2X ISO 2X<br />

Dimensions (DIN) 2174 2174 2174 2174<br />

Material HSS-E HSS-E HSS-E HSS-E<br />

Chamfer form C C C C<br />

Version TiN TiN TiN TiN<br />

Nom. Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No. Order No. Order No. Order No.<br />

116<br />

M 1 0,25 40 5,5 2,5 2,1<br />

M 1,1 0,25 40 5,5 2,5 2,1<br />

M 1,2 0,25 40 5,5 2,5 2,1<br />

M 1,4 0,30 40 7,0 2,5 2,1<br />

M 1,6 0,35 40 8,0 2,5 2,1<br />

M 1,7 0,35 40 8,0 2,5 2,1<br />

M 1,8 0,35 40 8,0 2,5 2,1<br />

M 2 0,40 45 8,0 2,8 2,1 20374001000008<br />

M 2,2 0,45 45 9,0 2,8 2,1<br />

M 2,3 0,40 45 9,0 2,8 2,1<br />

M 2,5 0,45 50 9,0 2,8 2,1 20374001000011<br />

M 2,6 0,45 50 9,0 2,8 2,1<br />

M 3 0,50 56 11,0 3,5 2,7 20374001000013 20376001000013<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4 20374001000015 20376001000015<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9 20374001000017 20376001000017<br />

M 6 1,00 80 18,0 6,0 4,9 20374001000018 2<strong>05</strong>74001000018 20376001000018 2<strong>05</strong>98001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 20374001000020 2<strong>05</strong>74001000020 20376001000020 2<strong>05</strong>98001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 20374001000022 2<strong>05</strong>74001000022 20376001000022 2<strong>05</strong>98001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 20375001000024 2<strong>05</strong>75001000024 20377001000024 2<strong>05</strong>99001000024<br />

M14 2,00 110 24,0 11,0 9,0 20375001000025 2<strong>05</strong>75001000025 20377001000025<br />

M16 2,00 110 27,0 12,0 9,0 2<strong>05</strong>75001000026<br />

M18 2,50 125 32,0 14,0 11,0<br />

M20 2,50 140 32,0 16,0 12,0


MF<br />

HSS-E Roll Form Taps<br />

MOREX TiN, MOREX IK TiN, MOREX N TiN, MOREX N IKS TiN<br />

For metric ISO fine pitch thread DIN 13<br />

Cutting material: HSS-E<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.2<br />

a2<br />

d2.2<br />

a2<br />

Type<br />

MOREX TiN MOREX IK TiN MOREX N TiN MOREX N IKS TiN<br />

Tolerance field ISO 2X ISO 2X ISO 2X ISO 2X<br />

Dimensions (DIN) 2174 2174 2174 2174<br />

Material HSS-E HSS-E HSS-E HSS-E<br />

Chamfer form C C C C<br />

Version TiN TiN TiN TiN<br />

Nom. Ø x P<br />

d1 l1 l2 d2.2 a2<br />

Order No. Order No. Order No. Order No.<br />

M 3,5x0,35 56 10,0 2,5 2,1<br />

M 4x0,35 63 10,0 2,8 2,1<br />

M 4x0,5 63 10,0 2,8 2,1<br />

M 5x0,5 70 12,0 3,5 2,7<br />

M 6x0,5 80 14,0 4,5 3,4<br />

M 6x0,75 80 14,0 4,5 3,4<br />

M 7x0,75 80 14,0 5,5 4,3<br />

M 8x0,5 80 14,0 6,0 4,9<br />

M 8x0,75 80 14,0 6,0 4,9<br />

M 8x1 90 18,0 6,0 4,9<br />

M 9x1 90 18,0 7,0 5,5<br />

M10x0,75 90 14,0 7,0 5,5<br />

M10x1 90 18,0 7,0 5,5 20375002000094 2<strong>05</strong>75002000094 20377002000094 2<strong>05</strong>99002000094<br />

M10x1,25 100 21,0 7,0 5,5<br />

M11x1 90 18,0 8,0 6,2<br />

M12x1 100 20,0 9,0 7,0<br />

M12x1,25 100 20,0 9,0 7,0<br />

M12x1,5 100 20,0 9,0 7,0 20375002000113 2<strong>05</strong>75002000113 20377002000113 2<strong>05</strong>99002000113<br />

M14x1 100 20,0 11,0 9,0<br />

M14x1,25 100 20,0 11,0 9,0<br />

M14x1,5 100 20,0 11,0 9,0 20375002000131 2<strong>05</strong>75002000131 20377002000131 2<strong>05</strong>99002000131<br />

M15x1 100 20,0 12,0 9,0<br />

M15x1,5 100 20,0 12,0 9,0<br />

M16x1 100 20,0 12,0 9,0<br />

M16x1,5 100 20,0 12,0 9,0 20375002000147 2<strong>05</strong>75002000147 20377002000147 2<strong>05</strong>99002000147<br />

M18x1 110 24,0 14,0 11,0<br />

M18x1,5 110 24,0 14,0 11,0<br />

M18x2 125 24,0 14,0 11,0<br />

M20x1 125 24,0 16,0 12,0<br />

M20x1,5 125 24,0 16,0 12,0<br />

M20x2 140 24,0 16,0 12,0<br />

9<br />

GF<br />

117


M<br />

MOREX IK, MOREX IK TiN<br />

Solid Carbide Roll Form Taps<br />

For metric ISO thread DIN 13<br />

Tools with internal coolant<br />

Cutting material: solid carbide<br />

MOREX N IK, MOREX N IK TiN<br />

For metric ISO thread DIN 13<br />

Tools with internal coolant<br />

Cutting material: solid carbide<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

DIN2174 from M12<br />

d1<br />

DIN2174 from M12<br />

d2.2<br />

a2<br />

d2.2<br />

a2<br />

Type<br />

MOREX IK MOREX IK TiN MOREX N IK MOREX N IK TiN<br />

Tolerance field ISO 2X ISO 2X ISO 2X ISO 2X<br />

Dimensions (DIN) 2174 2174 2174 2174<br />

Material solid carbide solid carbide solid carbide solid carbide<br />

Chamfer form C C C C<br />

Version uncoated TiN uncoated TiN<br />

Nom. Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No. Order No. Order No. Order No.<br />

118<br />

M 1 0,25 40 5,5 2,5 2,1<br />

M 1,1 0,25 40 5,5 2,5 2,1<br />

M 1,2 0,25 40 5,5 2,5 2,1<br />

M 1,4 0,30 40 7,0 2,5 2,1<br />

M 1,6 0,35 40 8,0 2,5 2,1<br />

M 1,7 0,35 40 8,0 2,5 2,1<br />

M 1,8 0,35 40 8,0 2,5 2,1<br />

M 2 0,40 45 8,0 2,8 2,1<br />

M 2,2 0,45 45 9,0 2,8 2,1<br />

M 2,3 0,40 45 9,0 2,8 2,1<br />

M 2,5 0,45 50 9,0 2,8 2,1<br />

M 2,6 0,45 50 9,0 2,8 2,1<br />

M 3 0,50 56 11,0 3,5 2,7<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4 80474001000015 8<strong>05</strong>74001000015 80476001000015 8<strong>05</strong>76001000015<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9 80474001000017 8<strong>05</strong>74001000017 80476001000017 8<strong>05</strong>76001000017<br />

M 6 1,00 80 18,0 6,0 4,9 80474001000018 8<strong>05</strong>74001000018 80476001000018 8<strong>05</strong>76001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 80474001000020 8<strong>05</strong>74001000020 80476001000020 8<strong>05</strong>76001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 80474001000022 8<strong>05</strong>74001000022 80476001000022 8<strong>05</strong>76001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 80475001000024 8<strong>05</strong>75001000024 80477001000024 8<strong>05</strong>77001000024<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

M18 2,50 125 32,0 14,0 11,0<br />

M20 2,50 140 32,0 16,0 12,0


M<br />

MOREX N IKS<br />

Solid Carbide Roll Form Taps<br />

For metric ISO thread DIN 13<br />

Tools with lateral flute coolant supply<br />

Cutting material: solid carbide<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

DIN2174 from M12<br />

d2.1<br />

a1<br />

d2.2<br />

a2<br />

Type<br />

MOREX N IKS MOREX N IKS TiN<br />

Tolerance field ISO 2X ISO 2X<br />

Dimensions (DIN) 2174 2174<br />

Material solid carbide solid carbide<br />

Chamfer form C C<br />

Version uncoated TiN<br />

Nom. Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

Order No.<br />

M 1 0,25 40 5,5 2,5 2,1<br />

M 1,1 0,25 40 5,5 2,5 2,1<br />

M 1,2 0,25 40 5,5 2,5 2,1<br />

M 1,4 0,30 40 7,0 2,5 2,1<br />

M 1,6 0,35 40 8,0 2,5 2,1<br />

M 1,7 0,35 40 8,0 2,5 2,1<br />

M 1,8 0,35 40 8,0 2,5 2,1<br />

M 2 0,40 45 8,0 2,8 2,1<br />

M 2,2 0,45 45 9,0 2,8 2,1<br />

M 2,3 0,40 45 9,0 2,8 2,1<br />

M 2,5 0,45 50 9,0 2,8 2,1<br />

M 2,6 0,45 50 9,0 2,8 2,1<br />

M 3 0,50 56 11,0 3,5 2,7<br />

M 3,5 0,60 56 13,0 4,0 3,0<br />

M 4 0,70 63 13,0 4,5 3,4 80494001000015 8<strong>05</strong>94001000015<br />

M 4,5 0,75 70 15,0 6,0 4,9<br />

M 5 0,80 70 16,0 6,0 4,9 80494001000017 8<strong>05</strong>94001000017<br />

M 6 1,00 80 18,0 6,0 4,9 80494001000018 8<strong>05</strong>94001000018<br />

M 7 1,00 80 18,0 7,0 5,5<br />

M 8 1,25 90 18,0 8,0 6,2 80494001000020 8<strong>05</strong>94001000020<br />

M 9 1,25 90 18,0 9,0 7,0<br />

M10 1,50 100 21,0 10,0 8,0 80494001000022 8<strong>05</strong>94001000022<br />

M11 1,50 100 21,0 8,0 6,2<br />

M12 1,75 110 24,0 9,0 7,0 80495001000024 8<strong>05</strong>95001000024<br />

M14 2,00 110 24,0 11,0 9,0<br />

M16 2,00 110 27,0 12,0 9,0<br />

M18 2,50 125 32,0 14,0 11,0<br />

M20 2,50 140 32,0 16,0 12,0<br />

9<br />

GF<br />

119


M<br />

HSS-E Roll Form Taps<br />

with carbide strips<br />

MOREX HML IK, MOREX HML IK TiN<br />

For metric ISO thread DIN 13<br />

HSS-E with carbide strips<br />

From nominal Ø M6 with internal coolant supply<br />

l1<br />

l2<br />

l2<br />

l1<br />

d1<br />

d1<br />

DIN2174 from M12<br />

d2.1<br />

a1<br />

d2.2<br />

a2<br />

Type<br />

MOREX HML IK MOREX HML IK TiN<br />

Tolerance field ISO 2X ISO 2X<br />

Dimensions (DIN) 2174 2174<br />

Material Carbide tipped Carbide tipped<br />

Chamfer form C C<br />

Version uncoated TiN<br />

Nom. Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

Order No.<br />

M 5 0,80 70 16 6 5<br />

M 6 1,00 80 18 6 5 90174001000018 90374001000018<br />

M 8 1,25 90 18 8 6 90174001000020 90374001000020<br />

M10 1,50 100 21 10 8 90174001000022 90374001000022<br />

M12 1,75 110 24 9 7 90175001000024 90375001000024<br />

M14 2,00 110 24 11 9<br />

M16 2,00 110 27 12 9<br />

MOREX N HML IK, MOREX N HML IKS TiN<br />

From nominal Ø M6 with lateral flute coolant supply<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

d1<br />

d2.1<br />

a1<br />

d2.1<br />

a1<br />

l2<br />

l1<br />

l2<br />

l1<br />

d1<br />

DIN2174 from M12<br />

d1<br />

DIN2174 from M12<br />

d2.2<br />

a2<br />

d2.2<br />

a2<br />

Type<br />

MOREX N HML IK MOREX N HML IKS TiN<br />

Tolerance field ISO 2X ISO 2X<br />

Dimensions (DIN) 2174 2174<br />

Material Carbide tipped Carbide tipped<br />

Chamfer form C C<br />

Version uncoated TiN<br />

Nom. Ø<br />

d1 P l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

Order No.<br />

M 6 1,00 80 18 6 5 90176001000018 90496001000018<br />

M 8 1,25 90 18 8 6 90176001000020 90496001000020<br />

M10 1,50 100 21 10 8 90176001000022 90496001000022<br />

M12 1,75 110 24 9 7 90177001000024 90497001000024<br />

120


MF<br />

MOREX HML IK<br />

HSS-E Roll Form Taps<br />

with carbide strips<br />

For metric ISO fine pitch thread DIN 13<br />

HSS-E with carbide strips<br />

From nominal Ø M6x0.75 with internal coolant supply<br />

l2<br />

l1<br />

d1<br />

d2.2<br />

a2<br />

Type<br />

MOREX HML IK<br />

Tolerance field<br />

ISO 2X<br />

Dimensions (DIN) 2174<br />

Material<br />

Carbide tipped<br />

Chamfer form<br />

C<br />

Version<br />

uncoated<br />

Nom. Ø x P<br />

d1 l1 l2 d2.1 a1 d2.2 a2<br />

Order No.<br />

M 6x0,75 80 14 6 5<br />

M 8x0,75 80 14 8 6<br />

M 8x1 90 18 8 6<br />

M10x1 90 18 7 6 90175002000094<br />

M12x1 100 20 9 7<br />

M12x1,5 100 20 9 7 90175002000113<br />

M14x1 100 20 11 9<br />

M14x1,5 100 20 11 9<br />

M16x1 100 20 12 9<br />

M16x1,5 100 20 12 9<br />

M18x1 110 24 14 11<br />

M18x1,5 110 24 14 11<br />

M20x1 125 24 16 12<br />

M20x1,5 125 24 16 12<br />

9<br />

GF<br />

121


122


Technical notes on applications<br />

Technical notes on applications<br />

Special solutions 124-125<br />

(Drill) thread milling – achievable thread lengths 126<br />

(Drill) thread milling – formulae 127<br />

(Drill) thread milling – CNC programs – step-by-step explanation 128<br />

Setting up (drill) thread milling tools 129<br />

Problems – causes – solutions – drill thread milling tools 130-131<br />

Problems – causes – solutions – thread milling tools 132<br />

Chamfer forms – taps 133<br />

Tap drill diameters for milled and cut threads 134-138<br />

Problems – causes – solutions – taps 139-140<br />

Tap drill diameters for formed threads 141-142<br />

Problems – causes – solutions – roll form taps 143<br />

Hardness comparison table (extract from DIN 50150) 144<br />

Torque calculations for tapping and thread forming 145<br />

Circular interpolation grooving 146-147<br />

MQL – Miniumum Quantity Lubrication 148<br />

Cylindrical shanks for carbide tools DIN 6535 (extract) 149<br />

KOMET GROUP enquiry form 150-151<br />

Page<br />

Cutting data recommendations<br />

Thread milling<br />

152<br />

Drill thread milling 153<br />

Tapping 154<br />

Thread forming 155<br />

PCD high performance drills DRILLCUT/DRILLMAX, drill reamer 156<br />

PCD drill slot milling tool, PCD thread milling tool 157<br />

123<br />

10


<strong>JEL</strong> special solutions<br />

The development of innovative special tools in close cooperation with our customers<br />

is part of our everyday business.<br />

Below you will see a few examples of special solutions:<br />

Machining example:<br />

Drill thread milling tool VABOS-K<br />

Housing in G-AlSi10Mg<br />

• drilling Ø 5 mm<br />

• chamfering 90°<br />

• spot facing Ø 50 mm with PCD<br />

• thread milling M6<br />

Cylcle time: 3.9 secs.<br />

Drill Thread Milling<br />

VABOS-M<br />

124


<strong>JEL</strong> special solutions<br />

<strong>JEL</strong> combination tools<br />

Take advantage of our know-how to reduce your production costs.<br />

Special drill thread<br />

milling tool with<br />

counterbore and<br />

spotfacing features.<br />

PCD special boring tool<br />

VABOS-M drill<br />

thread milling<br />

tool combined<br />

with multiple<br />

step indexable<br />

boring tool.<br />

PCD special milling tool<br />

(buttress thread) PCD-VABOS-M<br />

125


(Drill) Thread milling tool – achievable thread lengths<br />

Steel<br />

Stainless steel<br />

Grey cast iron<br />

Nodular grey cast iron<br />

Titanium alloys<br />

Nickel alloys<br />

Copper alloys<br />

Aluminium<br />

Plastics<br />

Drill thread milling BGF<br />

2,5xD 2,0xD 2,5xD 2,5xD 2,5xD<br />

Thread milling MKG<br />

2,0xD 2,0xD 2,0xD 2,0xD 1,5xD 1,5xD 2,0xD 2,0xD 2,0xD<br />

Thread milling MGF<br />

2,0xD 2,0xD 2,5xD 2,5xD 1,5xD 1,5xD 2,5xD 2,5xD 2,5xD<br />

126


(Drill) Thread milling<br />

Formulae<br />

Calculation<br />

Unit<br />

Spindle speed<br />

n<br />

v c<br />

• 1000<br />

p • bore diameter<br />

r.p.m.<br />

No. of teeth<br />

z<br />

Cutting speed<br />

v c<br />

n • p • bore diameter<br />

1000<br />

m/min<br />

Milling feed<br />

f z<br />

mm/teeth<br />

Boring feed<br />

f<br />

mm/rev<br />

Tool radius<br />

r f<br />

R 1<br />

– e<br />

mm<br />

Eccentricity<br />

e<br />

R 1<br />

– r f<br />

mm<br />

Amount of withdrawal for conventional milling<br />

g<br />

1,3 • pitch +<br />

e<br />

α<br />

2<br />

tan ( )<br />

mm<br />

Amount of withdrawal for climb milling<br />

g<br />

e<br />

α<br />

tan ( 2 )<br />

1<br />

mm<br />

Nominal thread diameter<br />

D<br />

mm<br />

Nominal thread radius<br />

R 1<br />

D<br />

2<br />

mm<br />

Radius entry loop, external path (J)<br />

R 2<br />

r f<br />

+ R 1<br />

2<br />

mm<br />

z dimension entry and exit loop z<br />

p • 0,15<br />

mm<br />

Radius entry loop, centre path (J)<br />

R 3<br />

e<br />

2<br />

mm<br />

Radius full circle, centre path (=e)<br />

R 4<br />

e<br />

mm<br />

a<br />

α<br />

2<br />

equals where α = 90° countersink angle = tan45° = 1<br />

where countersink angle is 60° the amount of withdrawal is larger<br />

tan ( )<br />

Please see note on Page 152<br />

Feeds Contour path Centre point path<br />

Entry loop<br />

Full circle<br />

F 1<br />

F 2<br />

n • z • f z<br />

n • z • f z<br />

n • z • f z<br />

•<br />

n • z • f z<br />

•<br />

e<br />

r f<br />

+ R 1<br />

2 • e<br />

D<br />

10<br />

Exit loop<br />

F 3<br />

n • z • f z<br />

• 2,5 F 2<br />

• 2,5<br />

127


(Drill) Thread milling<br />

CNC program – step-by-step explanation<br />

Machining task: Material:<br />

Thread: M10, depth = 20.560 (EL) 7.2 aluminium alloy (A5 < 14%), AlMn 1 Mg 0,5, 3.<strong>05</strong>25<br />

Bore: blind bore, D=8,500 mm, cyl. depth=22,060 mm<br />

Chamfer steps:<br />

1) tapered, D=10,300 mm, W = 90.0°<br />

Tool:<br />

Cutting values (external track):<br />

BGF-M10 2.0D, uncoated Vc = 400 m/min n = 14980 rev/min<br />

Milling tool radius = 3.980 mm fs = 0.300 mm/rev F = 4494 mm/min (chamfering)<br />

Eccentricity = 1.020 mm fb = 0.300 mm/rev F = 4494 mm/min (drilling)<br />

Order No.: 80.9410.01.000022 fz1 = 0.100 mm/tooth F1 = 2996 mm/min (thread milling)<br />

Drawing No.: 80.9410.01.000022.01<br />

Main time: 4.0 secs<br />

NC machine:<br />

NC options:<br />

Drive: standard NC machine Entry loop: 180°<br />

Max. spindle speed: 15000 rev/min Exit loop: 180°<br />

Control: Sinumerik Milling method: conventional milling<br />

Ref.: contour path, incremental Chip removal: single, degressive<br />

Note:<br />

Deepest tool position = 23,370 mm<br />

For control systems where the feed relates to the central track, the<br />

figures given in brackets must be used<br />

N5 G00 G53 G40 G60 G90 D0 Z+0.0000 Initialisation, absolute coordinates<br />

N10 G80<br />

Deselect any existing cycles<br />

N15 T1 M06<br />

Tool selection<br />

N20 G54 X+0.0000 Y+0.0000 M07<br />

Zero point shift<br />

N25 Z+1.0000 D1 S14980 M03<br />

Move to start pos. 1 mm above workpiece<br />

N30 G01 Z-1.3000 F1498<br />

Start bore with reduced boring feed<br />

N35 G01 Z-15.6580 F4494<br />

Bore to first boring depth<br />

N40 G00 Z+0.0000<br />

Clear chips (“chip clearance”, “blow through”)<br />

N45 G00 Z-14.6580<br />

Move to start position for second boring depth<br />

N50 G01 Z-23.3700<br />

Bore to end bore depth<br />

N55 G00 Z+0.0000<br />

Clear chips<br />

;(C O N V E N T I O N A L M I L L I N G)<br />

N60 G00 Z-20.4000<br />

Move to start position for thread milling<br />

N65 G01 G91 G42 G64 X+0.0000 Y+3.9800 Incremental coordinates, select milling radius adjustment,<br />

F2996 ;(F340)<br />

No movement<br />

N70 G02 X+0.0000 Y-8.9800 I+0.0000 Entry loop with pitch adjustment (Z = 0.15×P)<br />

J-4.4900 Z-0.2250<br />

N75 G02 X+0.0000 Y+0.0000 I+0.0000 Thread finish milling to nominal dimension (Z = P)<br />

J+5.0000 Z-1.5000 ;(F611)<br />

N80 G02 X+0.0000 Y+8.9800 I+0.0000 Exit loop with pitch adjustment (Z = 0.15×P)<br />

J+4.4900 Z-0.2250 F7490 ;(F851)<br />

N85 G00 G40 G60 X+0.0000 Y-3.9800 Deselect milling radius adjustment<br />

N90 G00 G53 G40 G90 D0 Z+0.0000 M95 Exit status<br />

N95 M30<br />

End of program<br />

128<br />

CNC programs can be configured on line at http://tpt.kometgroup.com<br />

or can be obtained on request from tel.: +49 (0) 711 78891-0


Setting (drill) thread milling tools<br />

Preparations on tool<br />

Tool clamping<br />

• Correct alignment of clamping screw on clamping surface<br />

for Whistle-Notch adaptor<br />

• Minimise overhang but the cutting sweep for the tool<br />

should be beyond the adaptor<br />

Effect of concentricity on tool life using<br />

a solid carbide thread milling tool as an<br />

example<br />

Lf (%)<br />

thermal expansion or hydr. expansion chuck<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

<br />

Material:<br />

heat treated steel<br />

Rm = 1000 N/mm 2<br />

HE cyl. with side screw<br />

collet<br />

<br />

run-out error (µm)<br />

<br />

<br />

<br />

Cutting values:<br />

Size: M10<br />

v c<br />

= 100 m/min<br />

f z<br />

= 0,06 mm/tooth<br />

Milling method for different materials<br />

Cast aluminium<br />

• Can be carried out without a peck cycle<br />

• For tools with internal coolant there is no need for chip<br />

clearance after boring.<br />

Long chipping aluminium<br />

• At least one peck cycle<br />

• Radial division of cut may be necessary if a thread with<br />

very low burring is required<br />

Grey cast iron<br />

• No chip clearance<br />

• Conventional thread milling in one path . Over 2×D two<br />

paths may be required.<br />

Special cases<br />

Through hole<br />

• For tool with internal coolant, switch to external coolant<br />

for milling<br />

• To reduce side load, preferably work with milling section on<br />

shank side<br />

OK<br />

Tool measurement<br />

• Only measure tool length on pre-setter.<br />

• Check concentricity at drill tip resp. thread milling section<br />


Problems – causes – solutions – drill thread milling tools<br />

Problem Cause Solution<br />

Chips packed or<br />

glued at the thread<br />

profile<br />

- Poor coolant - Improve coolant (i.e. add flood coolant, lateral<br />

flute coolant supply for through holes)<br />

- Add coolant flutes flutes on shank<br />

Thread go-gage<br />

doesn’t fit<br />

- Thread too small<br />

- Chips in thread<br />

- Reduce tool radius in offset register<br />

- Improve coolant<br />

Thread is getting<br />

tapered<br />

- Poor tool clamping<br />

- thread milling feed too<br />

high<br />

- Improve tool holding (i.e. shrink fit holders)<br />

- reduce thread milling feed<br />

- radial cut division<br />

Erratic tool wear<br />

- Tool run out too high - Use better tool holders (i.e. shrink fit holders)<br />

Check material for homogeneity<br />

Counterbore chips<br />

are winding around<br />

the tool<br />

- Chamfer feed too low - Increase chamfer feed<br />

Loud drilling noise<br />

(especially towards<br />

the final drilling<br />

depth)<br />

- Chip problem - Reduce drill feed rate<br />

- Use tool with coolant through<br />

- Add peck cycle<br />

Tool breakage while<br />

drilling (especially<br />

in long chipping<br />

materials)<br />

- Chip problem - Reduce drill feed rate<br />

- Use tools with coolant through<br />

- Add peck cycle (multiple pecks)<br />

Chips glued up in the<br />

flutes<br />

- Poor coolant<br />

- Improve coolant situation<br />

- Use tool with coolant through<br />

- Use coated tool<br />

- degressive peck cycle<br />

130


Problems – causes – solutions – drill thread milling tools<br />

Problem Cause Solution<br />

Chippage,tool breakage<br />

while thread<br />

milling<br />

- Feed rate thread<br />

milling too high<br />

- Vibrations<br />

- Check that the chip grooves are free of chips<br />

after the boring operation<br />

- Reduce feed rate (check whether NC feeds<br />

relate to centre point or external track)<br />

Poor thread surface<br />

(harmonics)<br />

- Vibrations<br />

- Check tool holder (do not use modular systems<br />

!)<br />

- Check workpiece clamping and fixture. Where<br />

the clamping set-up is unstable introduce a<br />

distribution of the cutting force.<br />

- Reduce cutting speed<br />

- Increase tooth feed rate<br />

- Introduce distribution of cutting force<br />

10<br />

131


Problems – causes – solutions – thread milling tools<br />

Problem Cause Solution<br />

Chips packed or glued<br />

at the thread profile<br />

- Poor coolant<br />

- Improve coolant situation (i.e. add flood coolant,<br />

lateral flute coolant supply for through<br />

holes)<br />

- Add coolant flutes on shank<br />

Thread go-gage<br />

doesn’t fit<br />

- Thread too small<br />

- Chips in thread<br />

- Reduce tool radius in offset register<br />

- Improve coolant<br />

Thread is getting<br />

tapered<br />

- Poor tool clamping<br />

- Thread milling feed<br />

too high<br />

- Improve tool holding (i.e. shrink fit holders)<br />

- Reduce thread milling feed<br />

- radial cut division<br />

Erratic tool wear<br />

- Tool run out too high - Use better tool holders (i.e. shrink fit holders)<br />

- Check material for homogeneity<br />

Chippage,<br />

tool breakage<br />

- Feed rate thread<br />

milling too high<br />

- Vibrations<br />

- Reduce thread milling feed<br />

- Check tool holder (don’t use modular systems!!)<br />

Change feeds and speeds<br />

Poor thread surface<br />

- Tool overhang too long<br />

- Non-suitable tool for<br />

this application<br />

- Check part clamping an and fixture. Use multiple<br />

cuts when part is clamped weak.<br />

- Reduce cutting speed, increase feed/tooth,<br />

prefer conventional milling<br />

132


Chamfer Forms – Taps<br />

Chamfer<br />

form<br />

No. of Illustration Type of flute Application mainly for<br />

l 4<br />

threads<br />

l 4<br />

l 4<br />

A<br />

6 to 8 straight flutes short through hole threads<br />

B<br />

3,5 to 5,5<br />

straight flutes<br />

spiral point<br />

through hole threads<br />

C<br />

2 to 3<br />

l 4<br />

blind and through hole threads in short chipping<br />

materials<br />

D<br />

3,5 to 5<br />

straight or<br />

helical flutes<br />

blind hole threads with long thread run-out<br />

(plug tap) and through hole threads<br />

l 4<br />

E<br />

1,5 to 2<br />

blind hole threads with short thread run-out<br />

(bottoming taps)<br />

10<br />

133


Tap drill diameters for milled and cut threads<br />

M<br />

Metric Thread<br />

Size Nom. Ø Pitch Tap drill Ø<br />

M 1,8 1,8 0,35 1,45<br />

M 2 2 0,40 1,60<br />

M 2,2 2,2 0,45 1,75<br />

M 2,5 2,5 0,45 2,<strong>05</strong><br />

M 3 3 0,50 2,50<br />

M 3,5 3,5 0,60 2,90<br />

M 4 4 0,70 3,30<br />

M 4,5 4,5 0,75 3,70<br />

M 5 5 0,80 4,20<br />

M 6 6 1,00 5,00<br />

M 7 7 1,00 6,00<br />

M 8 8 1,25 6,80<br />

M 9 9 1,25 7,80<br />

M10 10 1,50 8,50<br />

M11 11 1,50 9,50<br />

M12 12 1,75 10,20<br />

M14 14 2,00 12,00<br />

M16 16 2,00 14,00<br />

M18 18 2,50 15,50<br />

M20 20 2,50 17,50<br />

M22 22 2,50 19,50<br />

M24 24 3,00 21,00<br />

M27 27 3,00 24,00<br />

M30 30 3,50 26,50<br />

M33 33 3,50 29,50<br />

M36 36 4,00 32,00<br />

M39 39 4,00 35,00<br />

M42 42 4,50 37,50<br />

M45 45 4,50 40,50<br />

M48 48 5,00 43,00<br />

M52 52 5,00 47,00<br />

M56 56 5,50 50,50<br />

M60 60 5,50 54,50<br />

M64 64 6,00 58,00<br />

134


Tap drill diameters for milled and cut threads<br />

MF<br />

Metric Fine Thread<br />

MF<br />

Metric Fine Thread<br />

Size Nom. Ø Pitch Tap drill Ø<br />

M 2,5x0,35 2,5 0,35 2,15<br />

M 3x0,35 3 0,35 2,65<br />

M 3,5x0,35 3,5 0,35 3,15<br />

M 4x0,5 4 0,50 3,50<br />

M 5x0,5 5 0,50 4,50<br />

M 6x0,5 6 0,50 5,50<br />

M 6x0,75 6 0,75 5,30<br />

M 8x0,5 8 0,50 7,50<br />

M 8x0,75 8 0,75 7,30<br />

M 8x1 8 1,00 7,00<br />

M10x0,75 10 0,75 9,30<br />

M10x1 10 1,00 9,00<br />

M12x1 12 1,00 11,00<br />

M12x1,5 12 1,50 10,50<br />

M14x1 14 1,00 13,00<br />

M14x1,5 14 1,50 12,50<br />

M15x1,5 15 1,50 13,50<br />

M16x1 16 1,00 15,00<br />

M16x1,5 16 1,50 14,50<br />

M17x1,5 17 1,50 15,50<br />

M18x1 18 1,00 17,00<br />

M18x1,5 18 1,50 16,50<br />

M18x2 18 2,00 16,00<br />

M20x1 20 1,00 19,00<br />

M20x1,5 20 1,50 18,50<br />

M20x2 20 2,00 18,00<br />

M22x1 22 1,00 21,00<br />

M22x1,5 22 1,50 20,50<br />

M22x2 22 2,00 20,00<br />

M24x1 24 1,00 23,00<br />

M24x1,5 24 1,50 22,50<br />

M24x2 24 2,00 22,00<br />

M30x1,5 30 1,50 28,50<br />

M30x2 30 2,00 28,00<br />

M30x3 30 3,00 27,00<br />

M33x1,5 33 1,50 31,50<br />

M33x2 33 2,00 31,00<br />

M33x3 33 3,00 30,00<br />

M36x1,5 36 1,50 34,50<br />

M36x2 36 2,00 34,00<br />

M36x3 36 3,00 33,00<br />

M40x1,5 40 1,50 38,50<br />

M40x2 40 2,00 38,00<br />

M40x3 40 3,00 37,00<br />

M42x1,5 42 1,50 40,50<br />

M42x2 42 2,00 40,00<br />

M42x3 42 3,00 39,00<br />

M48x1,5 48 1,50 46,50<br />

M48x2 48 2,00 46,00<br />

M48x3 48 3,00 45,00<br />

M48x4 48 4,00 44,00<br />

Size Nom. Ø Pitch Tap drill Ø<br />

M50x1,5 50 1,50 48,50<br />

M50x2 50 2,00 48,00<br />

M50x3 50 3,00 47,00<br />

M56x2 56 2,00 54,00<br />

M56x4 56 4,00 52,00<br />

M60x1,5 60 1,50 58,50<br />

M60x2 60 2,00 58,00<br />

M60x3 60 3,00 57,00<br />

M60x4 60 4,00 56,00<br />

M64x1,5 64 1,50 62,50<br />

M64x2 64 2,00 62,00<br />

M64x3 64 3,00 61,00<br />

M64x4 64 4,00 60,00<br />

M72x2 72 2,00 70,00<br />

M72x3 72 3,00 69,00<br />

M72x4 72 4,00 68,00<br />

M72x6 72 6,00 66,00<br />

M80x2 80 2,00 78,00<br />

M80x4 80 4,00 76,00<br />

M80x6 80 6,00 74,00<br />

M90x2 90 2,00 88,00<br />

M90x4 90 4,00 86,00<br />

M90x6 90 6,00 84,00<br />

M95x2 95 2,00 93,00<br />

M95x6 95 6,00 89,00<br />

M100x6 100 6,00 94,00<br />

10<br />

135


Tap drill diameters for milled and cut threads<br />

UNC<br />

American Unified<br />

Coarse Thread<br />

UNF<br />

American Unified<br />

Fine Thread<br />

Size Nom. Ø Pitch t.p.i. Tap drill Ø Size Nom. Ø Pitch t.p.i. Tap drill Ø<br />

Nr. 4 2,845 40 2,35 Nr. 4 2,845 48 2,30<br />

Nr. 5 3,175 40 2,65 Nr. 5 3,175 44 2,60<br />

Nr. 6 3,5<strong>05</strong> 32 2,85 Nr. 6 3,5<strong>05</strong> 40 2,85<br />

Nr. 8 4,166 32 3,50 Nr. 8 4,166 36 3,45<br />

Nr. 10 4,820 24 3,90 Nr. 10 4,826 32 4,<strong>05</strong><br />

Nr. 12 5,486 24 4,50 Nr. 12 5,486 28 4,60<br />

1/4 6,350 20 5,10 1/4 6,350 28 5,45<br />

5/16 7,938 18 6,60 5/16 7,938 24 6,90<br />

3/8 9,525 16 8,00 3/8 9,525 24 8,45<br />

7/16 11,112 14 9,40 7/16 11,112 20 9,85<br />

1/2 12,700 13 10,80 1/2 12,700 20 11,45<br />

9/16 14,288 12 12,20 9/16 14,288 18 12,90<br />

5/8 15,875 11 13,50 5/8 15,875 18 14,45<br />

3/4 19,<strong>05</strong>0 10 16,50 3/4 19,<strong>05</strong>0 16 17,45<br />

7/8 22,225 9 19,50 7/8 22,225 14 20,40<br />

1“ 25,400 8 22,50 1“ 25,400 12 23,30<br />

1 1/8“ 28,575 7 25,00 1 1/8“ 28,575 12 26,45<br />

1 1/4“ 31,750 7 28,00 1 1/4“ 31,750 12 29,65<br />

1 3/8“ 34,925 6 30,75 1 3/8“ 34,925 12 32,80<br />

1 1/2“ 38,100 6 34,00 1 1/2“ 38,100 12 36,00<br />

1 3/4“ 44,450 5 39,50<br />

2“ 50,800 4 1/2 45,00<br />

UNEF<br />

American Unified<br />

Extra Fine Thread<br />

W<br />

Whitworth Thread<br />

Size Nom. Ø Pitch t.p.i. Tap drill Ø Size Nom. Ø Pitch t.p.i. Tap drill Ø<br />

Nr. 12 5,486 32 4,75 1/8“ 3,175 40 2,60<br />

1/4 6,350 32 5,55 3/16“ 4,762 24 3,60<br />

5/16 7,938 32 7,15 1/4“ 6,350 20 5,10<br />

3/8 9,525 32 8,70 5/16“ 7,938 18 6,50<br />

7/16 11,112 28 10,20 3/8“ 9,525 16 7,90<br />

1/2 12,700 28 11,80 7/16“ 11,113 14 9,25<br />

9/16 14,288 24 13,20 1/2“ 12,700 12 10,50<br />

5/8 15,875 24 14,80 5/8“ 15,876 11 13,50<br />

11/16 17,462 24 16,40 3/4“ 19,<strong>05</strong>1 10 16,50<br />

3/4 19,<strong>05</strong>0 20 17,80 7/8“ 22,226 9 19,25<br />

13/16 20,637 20 19,40 1“ 25,401 8 22,00<br />

7/8 22,225 20 20,95 1 1/8“ 28,576 7 24,75<br />

15/16 23,812 20 22,50 1 1/4“ 31,751 7 27,75<br />

1“ 25,400 20 24,15 1 3/8“ 34,926 6 30,50<br />

1 1/16“ 26,987 18 25,60 1 1/2“ 38,101 6 33,50<br />

1 1/8“ 28,575 18 27,20 1 5/8“ 41,277 5 35,50<br />

1 3/16“ 30,162 18 28,75 1 3/4“ 44,452 5 39,00<br />

1 1/4“ 31,750 18 30,35 1 7/8“ 47,627 41/2 41,50<br />

1 5/16“ 33,337 18 31,95 2 50,802 41/2 44,50<br />

1 3/8“ 34,925 18 33,50<br />

1 7/16“ 36,512 18 35,10<br />

1 1/2“ 38,100 18 36,70<br />

136


Tap drill diameters for milled and cut threads<br />

G<br />

Pipe Thread DIN EN ISO 228<br />

RP<br />

ISO 7/1, DIN 2999-1,<br />

DIN EN 10226-1<br />

Size Nom. Ø Pitch t.p.i. Tap drill Ø Size Nom. Ø Pitch t.p.i. Tap drill Ø<br />

G 1/8“ 9,728 28 8,90 RP 1/16 7,723 28 6,55<br />

G 1/4“ 13,157 19 11,70 RP 1/8 9,728 28 8,60<br />

G 3/8“ 16,662 19 15,40 RP 1/4 13,157 19 11,50<br />

G 1/2“ 20,955 14 19,10 RP 3/8 16,662 19 15,00<br />

G 5/8“ 22,911 14 21,10 RP 1/2 20,955 14 18,50<br />

G 3/4“ 26,441 14 24,60 RP 3/4 26,441 14 24,00<br />

G 7/8“ 30,201 14 28,40 RP 1“ 33,249 11 30,25<br />

G 1“ 33,249 11 30,80 RP 1 1/4“ 41,910 11 39,00<br />

G 1 1/8“ 37,897 11 35,50 RP 1 1/2“ 47,803 11 44,85<br />

G 1 1/4“ 41,910 11 39,50 RP 2“ 59,614 11 56,50<br />

G 1 3/8“ 44,323 11 41,90<br />

G 1 1/2“ 47,803 11 45,40<br />

G 1 3/4“ 53,746 11 51,40<br />

G 2“ 59,614 11 57,20<br />

G 2 1/4“ 65,710 11 63,20<br />

G 2 1/2“ 75,184 11 72,80<br />

G 2 3/4“ 81,834 11 79,10<br />

G 3“ 87,884 11 85,50<br />

BSF<br />

Whitworth Fine Thread<br />

NPSF<br />

American Cylindrical<br />

Pipe Thread<br />

Size Nom. Ø Pitch t.p.i. Tap drill Ø Size Nom. Ø Pitch t.p.i. Tap drill Ø<br />

1/4“ 6,350 26 5,30 NPSF 1/16 7,582 27 6,35<br />

9/32“ 7,142 26 6,10 NPSF 1/8 9,929 27 8,75<br />

5/16“ 7,938 22 6,80 NPSF 1/4 13,236 18 11,30<br />

3/8“ 9,525 20 8,30 NPSF 3/8 16,673 18 14,75<br />

7/16“ 11,113 18 9,70 NPSF 1/2 20,819 14 18,20<br />

1/2“ 12,700 16 11,10 NPSF 3/4 26,166 14 23,50<br />

9/16“ 14,288 16 12,70 NPSF 1“ 32,718 11/2 29,50<br />

5/8“ 15,875 14 14,00<br />

11/16“ 17,463 14 15,50<br />

3/4“ 19,<strong>05</strong>0 12 16,75<br />

13/16“ 20,638 12 18,50<br />

7/8“ 22,225 11 19,75<br />

1“ 25,400 10 22,75<br />

1 1/8“ 28,575 9 25,50<br />

1 1/4“ 31,750 9 28,75<br />

1 3/8“ 34,925 8 31,50<br />

1 1/2“ 38,100 8 34,80<br />

1 5/8“ 41,275 8 38,00<br />

1 3/4“ 44,450 7 40,50<br />

2“ 50,800 7 47,00<br />

10<br />

137


Tap drill diameters for milled and cut threads<br />

NPT/NPTF<br />

without using a reamer<br />

Size<br />

Pitch t.p.i.<br />

Tap drill Ø Tap drill Ø<br />

NPT NPTF<br />

1/16 27 6,15 6,10<br />

1/8 27 8,50 8,45<br />

1/4 18 11,00 10,90<br />

3/8 18 14,50 14,30<br />

1/2 14 17,85 17,60<br />

3/4 14 23,20 23,00<br />

1“ 11 1/2 29,00 28,75<br />

1 1/4“ 11 1/2 37,80 37,50<br />

1 1/2“ 11 1/2 44,00 43,75<br />

2“ 11 1/2 56,00 55,75<br />

RC<br />

without using a reamer<br />

Size Pitch t.p.i. Tap drill Ø<br />

RC 1/16 28 6,20<br />

RC 1/8 28 8,20<br />

RP 1/4 19 11,00<br />

RC 3/8 19 14,50<br />

RC 1/2 14 18,00<br />

RC 3/4 14 23,50<br />

RC 1“ 11 29,50<br />

RC 1 1/4“ 11 38,25<br />

RC 1 1/2“ 11 44,25<br />

RC 2“ 11 55,75<br />

RC 2 1/2“ 11 71,25<br />

RC 3“ 11 83,75<br />

EG<br />

Helical Wire Insert Thread<br />

Size Nom. Ø Pitch Tap drill Ø<br />

EG M 3 3 0,50 3,15<br />

EG M 3,5 3,5 0,60 3,70<br />

EG M 4 4 0,70 4,20<br />

EG M 4,5 4,5 0,75 4,75<br />

EG M 5 5 0,80 5,25<br />

EG M 6 6 1,00 6,30<br />

EG M 7 7 1,00 7,30<br />

EG M 8 8 1,25 8,40<br />

EG M10 10 1,50 10,50<br />

EG M12 12 1,75 12,50<br />

EG M14 14 2,00 14,50<br />

EG M16 16 2,00 16,50<br />

EG M18 18 2,50 18,75<br />

EG M20 20 2,50 20,75<br />

EG M22 22 2,50 22,75<br />

EG M24 24 3,00 24,75<br />

EG M27 27 3,00 27,75<br />

EG M30 30 3,50 31,00<br />

138


Problems – causes – solutions – taps<br />

Problem Cause Solution<br />

Oversized thread<br />

- wrong tools<br />

- cutting edge geometry not<br />

suitable for materials to be<br />

machined.<br />

- select the right tools as shown in the <strong>JEL</strong><br />

catalogue<br />

- material built-up at tap<br />

flanks<br />

- improve coolant system<br />

- use coated tap<br />

- minor diameter too small,<br />

tool is cutting full profile<br />

- select correct core diameter<br />

- chip jam - blind bore: increase spindle speed. Correct<br />

tool selection (spiral flute)<br />

- through hole: correct tool selection (spiral<br />

point)<br />

- tolerance of tap drill to<br />

thread gauge does not<br />

agree<br />

- use tap drill with right tolerance<br />

- angular or positional error<br />

in core bore<br />

- adjust workpiece clamping, use tapping<br />

chuck with axis parallel float<br />

Thread too tight<br />

- tolerance of tap drill to<br />

thread gauge does not<br />

agree<br />

- use tap drill with right tolerance<br />

10<br />

- wrong tool type - select the right tools as shown in the <strong>JEL</strong><br />

catalogue<br />

139


Problems – causes – solutions – taps<br />

Problem Cause Solution<br />

Thread is cut<br />

wrongly axially<br />

- cutting lead pressure on<br />

tapping chuck too great<br />

- select the right cutting lead pressure<br />

Pitch distortion<br />

(plug gauge cannot<br />

be screwed in over<br />

full thread length<br />

on the workpiece)<br />

- tap is not cutting true to<br />

pitch<br />

- select right tool<br />

- select right cutting lead pressure<br />

- with length adjustment chucks reduce feed<br />

to 95%<br />

Thread oversize at<br />

the entry<br />

- wrong cutting lead<br />

pressure<br />

- use compensation chuck(tension)<br />

- use lead srcrew<br />

- select right tool<br />

Thread surface not<br />

clean<br />

- wrong tool type - select right tool<br />

- chip jam - see “thread too large – chip jam“<br />

- core diameter too small - select right core diameter<br />

- material built-up on<br />

thread flanks<br />

- use tools with surface treatment<br />

- improve coolant system<br />

- cutting speed to low - increase cutting speed<br />

Tool life too short - wrong tool type - select right tool type<br />

No. of threads<br />

- cutting speed too high or<br />

too low<br />

- composition and supply of<br />

coolant inadequate<br />

- adjust cutting speed<br />

- provide suitable, sufficient coolant<br />

NOMINAL<br />

ACTUAL<br />

- premature wear due to<br />

lack of or unsuitable surface<br />

treatment<br />

- use coated tools, if necessary solid carbide<br />

tools<br />

140


Tap drill diameters for formed threads<br />

M<br />

Metric Thread<br />

Size Nom. Ø Pitch Tap drill Ø<br />

M 1,8 1,8 0,35 1,66<br />

M 2 2 0,40 1,84<br />

M 2,2 2,2 0,45 2,02<br />

M 2,5 2,5 0,45 2,32<br />

M 3 3 0,50 2,80<br />

M 3,5 3,5 0,60 3,25<br />

M 4 4 0,70 3,71<br />

M 4,5 4,5 0,75 4,19<br />

M 5 5 0,80 4,67<br />

M 6 6 1,00 5,54<br />

M 7 7 1,00 6,54<br />

M 8 8 1,25 7,43<br />

M 9 9 1,25 8,43<br />

M 10 10 1,50 9,31<br />

M 11 11 1,50 10,31<br />

M 12 12 1,75 11,20<br />

M 14 14 2,00 13,00<br />

M 16 16 2,00 15,00<br />

The tap drill diameters listed are guidelines. The actual tap drill diameters have to be investigated in use as these depend on<br />

the fluidity of the material and the forming speed.<br />

MF<br />

Metric Fine Thread<br />

MF<br />

Metric Fine Thread<br />

Size Nom. Ø Pitch Tap drill Ø Size Nom. Ø Pitch Tap drill Ø<br />

M 2,5 x 0,35 2,5 0,35 2,36 M 20 x 1 20 1,00 19,54<br />

M 3 x 0,35 3 0,35 2,86 M 20 x 1,5 20 1,50 19,31<br />

M 3,5 x 0,35 3,5 0,35 3,36 M 20 x 2 20 2,00 19,00<br />

M 4 x 0,5 4 0,50 3,80 M 22 x 1 22 1,00 21,54<br />

M 5 x 0,5 5 0,50 4,80 M 22 x 1,5 22 1,50 21,31<br />

M 6 x 0,5 6 0,50 5,80 M 22 x 2 22 2,00 21,00<br />

M 6 x 0,75 6 0,75 5,69 M 24 x 1 24 1,00 23,54<br />

M 8 x 0,5 8 0,50 7,80 M 24 x 1,5 24 1,50 23,31<br />

M 8 x 0,75 8 0,75 7,69 M 24 x 2 24 2,00 23,00<br />

M 8 x 1 8 1,00 7,54 M 30 x 1,5 30 1,50 29,31<br />

M 10 x 0,75 10 0,75 9,69 M 30 x 2 30 2,00 29,00<br />

M 10 x 1 10 1,00 9,54 M 33 x 1,5 33 1,50 32,31<br />

M 12 x 1 12 1,00 11,54 M 33 x 2 33 2,00 32,00<br />

M 12 x 1,5 12 1,50 11,31 M 36 x 1,5 36 1,50 35,31<br />

M 14 x 1 14 1,00 13,54 M 36 x 2 36 2,00 35,00<br />

M 14 x 1,5 14 1,50 13,31<br />

M 15 x 1,5 15 1,50 14,31<br />

M 16 x 1 16 1,00 15,54<br />

M 16 x 1,5 16 1,50 15,31<br />

M 17 x 1,5 17 1,50 16,31<br />

M 18 x 1 18 1,00 17,54<br />

M 18 x 1,5 18 1,50 17,31<br />

M 18 x 2 18 2,00 17,00<br />

10<br />

141


Tap drill diameters for roll formed threads<br />

UNC<br />

American Unified<br />

Coarse Thread<br />

UNF<br />

American Unified<br />

Fine Thread<br />

Size Nom. Ø Pitch t.p.i. Tap drill Ø Size Nom. Ø Pitch t.p.i. Tap drill Ø<br />

Nr. 4 2,845 40 2,58 Nr. 4 2,845 48 2,63<br />

Nr. 5 3,175 40 2,91 Nr. 5 3,175 44 2,94<br />

Nr. 6 3,5<strong>05</strong> 32 3,18 Nr. 6 3,5<strong>05</strong> 40 3,24<br />

Nr. 8 4,166 32 3,84 Nr. 8 4,166 36 3,88<br />

Nr. 10 4,820 24 4,33 Nr. 10 4,826 32 4,50<br />

Nr. 12 5,486 24 5,00 Nr. 12 5,486 28 5,11<br />

1/4 6,350 20 5,77 1/4 6,350 28 5,98<br />

5/16 7,938 18 7,29 5/16 7,938 24 7,45<br />

3/8 9,525 16 8,79 3/8 9,525 24 9,04<br />

7/16 11,112 14 10,28 7/16 11,112 20 10,53<br />

1/2 12,700 13 11,80 1/2 12,700 20 12,12<br />

9/16 14,288 12 13,23 9/16 14,288 18 13,64<br />

5/8 15,875 18 15,23<br />

3/4 19,<strong>05</strong>0 16 18,32<br />

7/8 22,225 14 21,39<br />

1“ 25,400 12 24,34<br />

1 1/8“ 28,575 12 27,52<br />

1 1/4“ 31,750 12 30,69<br />

1 3/8“ 34,925 12 33,87<br />

1 1/2“ 38,100 12 37,04<br />

The tap drill diameters listed are guidelines. The actual tap drill diameters have to be investigated in use as these depend on<br />

the fluidity of the material and the forming speed.<br />

UNEF<br />

American Unified<br />

Extra Fine Thread<br />

Size Nom. Ø Pitch t.p.i. Tap drill Ø<br />

Nr. 12 5,486 32 5,16<br />

1/4 6,350 32 6,02<br />

5/16 7,938 32 7,61<br />

3/8 9,525 32 9,20<br />

7/16 11,112 28 10,74<br />

1/2 12,700 28 12,33<br />

9/16 14,288 24 13,80<br />

5/8 15,875 24 15,39<br />

11/16 17,462 24 16,98<br />

3/4 19,<strong>05</strong>0 20 18,47<br />

13/16 20,637 20 20,<strong>05</strong><br />

7/8 22,225 20 21,64<br />

15/16 23,812 20 23,23<br />

1“ 25,400 20 24,82<br />

1 1/16“ 26,987 18 26,34<br />

1 1/8“ 28,575 18 27,93<br />

1 3/16“ 30,162 18 29,51<br />

1 1/4“ 31,750 18 31,10<br />

1 5/16“ 33,337 18 32,69<br />

1 3/8“ 34,925 18 34,28<br />

1 7/16“ 36,512 18 35,86<br />

1 1/2“ 38,100 18 37,45<br />

142


Problems – causes – solutions – roll form taps<br />

Problem Cause Solution<br />

Thread too tight<br />

- tolerance of thread forming<br />

tool does not align<br />

with thread gauge<br />

- use thread forming tool with right tolerance<br />

Core diameter too<br />

large on thread<br />

- wrong drill diameter (too<br />

large)<br />

- use smaller drill<br />

Core diameter too<br />

small or torque too<br />

high<br />

- drill diameter too small - use larger core boring tool<br />

10<br />

143


Hardness comparison table (extract from DIN 50150)<br />

Tensile strength<br />

Rm (N/mm 2 )<br />

Vickers hardness<br />

HV<br />

Brinell hardness<br />

HB<br />

Rockwell hardness<br />

HRC<br />

HRB<br />

350 110 1<strong>05</strong> _ 62<br />

385 120 114 _ 67<br />

415 130 124 _ 71<br />

450 140 133 _ 75<br />

480 150 143 _ 79<br />

510 160 152 _ 82<br />

545 170 162 _ 85<br />

575 180 171 _ 87<br />

610 190 181 _ 90<br />

640 200 190 _ 92<br />

675 210 199 _ 94<br />

7<strong>05</strong> 220 209 _ 95<br />

740 230 219 _ 97<br />

770 240 228 20 98<br />

800 250 238 22 100<br />

835 260 247 24 101<br />

865 270 257 26 102<br />

900 280 266 27 104<br />

930 290 276 29 1<strong>05</strong><br />

965 300 285 30 _<br />

1030 320 304 32 _<br />

1095 340 323 34 _<br />

1155 360 342 37 _<br />

1220 380 361 39 _<br />

1290 400 380 41 _<br />

1350 420 399 43 _<br />

1420 440 418 45 _<br />

1485 460 437 46 _<br />

1555 480 456 48 _<br />

1595 490 466 48 _<br />

1665 510 485 50 _<br />

1740 530 504 51 _<br />

1810 550 523 52 _<br />

1880 570 542 54 _<br />

1955 590 561 55 _<br />

2030 610 580 56 _<br />

21<strong>05</strong> 630 599 57 _<br />

2180 650 618 58 _<br />

144


Torque calculations<br />

for tapping and thread forming<br />

M: torque in Nm<br />

Kc: specific cutting force (N/mm 2 ) as shown in table (see below)<br />

h: thread pitch in mm<br />

D: nominal thread diameter<br />

M =<br />

Fct*<br />

8000<br />

x Kc x h 2 xD<br />

*Factors<br />

Tapping<br />

Thread forming<br />

New tool<br />

Used tool<br />

1,0 2,5<br />

2,5 3,5<br />

Table for specific cutting force Kc<br />

Material<br />

Kc value<br />

(N/mm²)<br />

Steel 1000-1300 N/mm²<br />

Steel 800-1000 N/mm²<br />

Steel 600- 850 N/mm²<br />

Steel


Circular interpolation grooving –<br />

A completely new tool concept<br />

Method description:<br />

With circular interpolation grooving, the principle of<br />

external grooving is transferred from a machining centre<br />

to a lathe by programming the machining centre spindle<br />

as an axis.<br />

The tool is then moved outwards at grooving depth on a<br />

helical interpolation path programmed by the machine<br />

control.<br />

At every point on the circular path the cutting edge is<br />

vertical to the bore tangent.<br />

Application areas:<br />

For all internal and external grooves, angled grooves and<br />

annular slots.<br />

Tool design:<br />

An extremely wide variety of tool designs specifically matched<br />

to the machining task in question.<br />

tool<br />

cutting edge<br />

tool centre point<br />

workpiece<br />

feed<br />

Please see note on page 152<br />

Tool size Aluminium/ Alum. alloy Grey cast iron/ SG cast iron<br />

very small tools<br />

up to Ø 32<br />

larger than Ø 32<br />

solid carbide mono<br />

TiAlN coating<br />

solid carbide tool carrier<br />

cutting edge PCD tipped<br />

steel tool carrier<br />

PCD brazed cutting edge<br />

solid carbide mono<br />

TiAlN coating<br />

solid carbide tool carrier<br />

cutting edge with solid carbide tip<br />

TiAlN coating<br />

steel tool carrier<br />

solid carb. brazed cutting edge<br />

TiAlN coating<br />

146


Circular interpolation grooving –<br />

A completely new tool concept<br />

Advantages:<br />

• Short cycle times<br />

• Better surface finish than with milling as cutting edge<br />

constantly engaged<br />

• High cutting feed settings<br />

• Economic production<br />

• A single tool for roughing and finishing<br />

• Less likelihood of vibrations<br />

• Stable tools because of asymmetric construction, even with<br />

an unfavourable diameter to length ratio<br />

• Turning process can be carried out on a machining centre<br />

• Problem-free division of cut for grooves which are particularly<br />

deep<br />

• Specially arranged coolant bores guarantee chip removal<br />

even from deep grooves<br />

• Circular external grooving allows maximum rigidity in tool<br />

design<br />

• Extremely good surface finish in grooves<br />

• Extremely good repeatability of grooves in aluminium,<br />

e.g. Ø 25 mm up to 5×D


MQL (Miniumum Quantity Lubrication)<br />

In order to combine the<br />

advantages which minimum<br />

quantity lubrication can offer<br />

in a production system, all the<br />

components which make up<br />

this system need to be examined<br />

and aligned with each<br />

other in the best possible way.<br />

1<br />

2<br />

3<br />

4 5<br />

1 Tool adaptor<br />

4 Length adjustment screw<br />

2 Coolant pipe<br />

5 Tool<br />

3 Minimal lubrication pipe<br />

Advantages and disadvantages of minimum quantity lubrication<br />

Advantages:<br />

No need to dispose of coolant<br />

No maintenance for coolant and<br />

machine<br />

No thermal shock to the tool<br />

Disadvantages:<br />

Increased thermal and mechanical<br />

stresses on the tool<br />

Connections need to be optimised<br />

When using minimal quantity lubrication<br />

it is extremely important to allocate the<br />

supply points in the best possible way.<br />

This is achieved by using, amongst other<br />

things, a special design for the end of the<br />

shank on the tools. The best results in<br />

numerous trials were achieved using the<br />

design shown below.<br />

Better lubricating effect<br />

Tools need to be optimised<br />

Minimum costs for lubricating<br />

medium<br />

tool adaptor<br />

90° chamfer tool shank<br />

length adjustment screw<br />

face<br />

lubrication holes<br />

148<br />

By working continuously with leading MWL<br />

system suppliers the KOMET GROUP can also<br />

be your partner for applications with minimum<br />

quantity lubrication. Please see note on page 152


Cylindrical shanks for carbide tools<br />

DIN 6535 (extract)<br />

Form HA<br />

with a clamping flat<br />

d 1<br />

: 6 – 20 mm<br />

Form HB<br />

chamfer<br />

Fase<br />

with two clamping flats<br />

d 1<br />

: 25 – 32 mm<br />

dimensions in [mm]<br />

d 1<br />

l 1<br />

+2<br />

0<br />

2 28<br />

3 28<br />

4 28<br />

5 28<br />

6 36<br />

8 36<br />

10 40<br />

12 45<br />

14 45<br />

16 48<br />

18 48<br />

20 50<br />

25 56<br />

32 60<br />

Allocation of tool adaptors :<br />

shrink fit chuck,<br />

hydrydraulic chuck, collet<br />

Allocation of tool adaptors:<br />

Weldon chuck (HWD)<br />

Fase<br />

dimensions in [ mm ]<br />

d 1<br />

b 1<br />

e 1<br />

h 1<br />

l 1<br />

l 2<br />

+0,<strong>05</strong> 0 +2 +1<br />

h6 0 -1 h11 0 0<br />

6 4,2 18 5,1 36 -<br />

8 5,5 18 6,9 36 -<br />

10 7 20 8,5 40 -<br />

12 8 22,5 10,,4 45 -<br />

14 8 22,5 12,7 45 -<br />

16 10 24 14,2 48 -<br />

18 10 24 16,2 48 -<br />

20 11 25 18,2 50 -<br />

25 12 32 23 56 17<br />

32 14 36 30 60 19<br />

d1: 6 – 20 mm<br />

Form HE<br />

Allocation of tool adaptors:<br />

Whistle Notch chuck (FWD)<br />

dimensions in [ mm ]<br />

d1: 25 – 32 mm<br />

Fase<br />

d 1<br />

(b 2<br />

) (b 3<br />

) h 2<br />

(h 3<br />

) l 1<br />

l 4<br />

l 5<br />

r 2<br />

+2 0 Nom.<br />

h6 ≈ h11 0 -1 dim. min.<br />

6 4,3 - 5,1 - 36 25 18 1,2<br />

8 5,5 - 6,9 - 36 25 18 1,2<br />

10 7,1 - 8,5 - 40 28 20 1,2<br />

12 8,2 - 10,4 - 45 33 22,5 1,2<br />

14 8,1 - 12,7 - 45 33 22,5 1,2<br />

16 10,1 - 14,2 - 48 36 24 1,6<br />

18 10,8 - 16,2 - 48 36 24 1,6<br />

20 11,4 - 18,2 - 50 38 25 1,6<br />

25 13,6 9,3 23,0 24,1 56 44 32 1,6<br />

32 15,5 9,9 30,0 31,2 60 48 35 1,6<br />

10<br />

149


KOMET Inquiry GROUP form Enquiry KOMET GROUP<br />

Inquiry No.:<br />

Customer:<br />

Customer-No:<br />

Inquiry-No:<br />

Sent quote to:<br />

Telephone:<br />

Telefax:<br />

E-Mail:<br />

Department:<br />

Please offer:<br />

Name:<br />

Date:<br />

Contact person KOMET GROUP:<br />

End user (OEM):<br />

Date of visit:<br />

Technical contact:<br />

Telephone:<br />

Telefax:<br />

E-Mail:<br />

Quotation:<br />

Drawing or sketch required:<br />

Due at quotation:<br />

Delivery required at:<br />

For OEM´s:<br />

Batch size of parts to be machined/year:<br />

Tools:<br />

Carbide inserts:<br />

Max tool weight: (kgs):<br />

Max tool width (mm):<br />

Max tool length. (mm):<br />

Tool change:<br />

Tool set-up:<br />

Data carrier<br />

Type of shank:<br />

Part:<br />

Material:<br />

Reaming data:<br />

Diameter and tolerance:<br />

No. of drawing<br />

Premachining-ø:<br />

Tensile strength: Hardness: How pre-machined:<br />

Reaming length:<br />

Machining task:<br />

threading<br />

Hole type:<br />

Pre-machining<br />

drilling<br />

Stock to remove:<br />

Location off centre:<br />

Finish machining<br />

Semi finish machining<br />

Fixed price<br />

yes<br />

Machine already ordered<br />

Order of machine expected<br />

Quotation for project<br />

core bore<br />

milling<br />

Budgetary price<br />

no<br />

mm<br />

mm<br />

reaming<br />

Other<br />

Length of the interruption:<br />

<strong>Komet</strong><br />

automatically<br />

inside the machine<br />

Type:<br />

ISO<br />

manually<br />

outside<br />

cpk-values:<br />

Interfirence from component fixture:<br />

none<br />

see sketch<br />

Bottom maschined:<br />

Surface quality Ra / Rt / Rz:<br />

Acceptable circle error:<br />

yes<br />

no<br />

Machine data:<br />

Brand /-type:<br />

Year of Mfg.:<br />

No. of Spindles:<br />

Operation:<br />

Power: P A (kW)<br />

Spindle speed: rpm min<br />

rpm max<br />

horizontally<br />

vertically<br />

rotating<br />

standing<br />

Threading data:<br />

BGF<br />

MGF MKG Tomill<br />

Roll form tap<br />

carbide HSS<br />

thread-cutting tap carbide HSS<br />

Core hole diameter:<br />

Depth:<br />

carbide tipped<br />

Spindle speed: various yes no Thread depth:<br />

Feed drive connection: NC hydraulically Thread length: mm<br />

Spindle location (e.g. HSK;SK):<br />

Spindle runout:<br />

Blind hole<br />

Coolant: Central Through Spindle dry<br />

MMS Chamfer:<br />

yes<br />

Through hole<br />

no<br />

Coolant pressure (bar): Chamfer angle: degrees<br />

Make & concentration:<br />

(2nd Site to use for sketchs / machining proposal)<br />

150


KOMET Inquiry GROUP form Enquiry KOMET GROUP<br />

Inquiry-No.:<br />

Customer:<br />

Customer-No.:<br />

Inquiry-No.:<br />

Sent quote to:<br />

Telephone:<br />

Telefax:<br />

E-Mail:<br />

Department:<br />

Name: 0<br />

Date: 0. Jan. 1900<br />

0 Contact person KOMET GROUP: 0<br />

0 End user (OEM):<br />

0<br />

0<br />

Date of visit:<br />

0. Jan. 1900<br />

0 Technical Contact:<br />

0<br />

0 Telephone:<br />

0<br />

0 Telefax:<br />

0<br />

0 E-Mail:<br />

0<br />

0<br />

0<br />

Please offer: 0<br />

0<br />

0<br />

10<br />

151


Recommended cutting data<br />

Thread milling<br />

Guidelines<br />

Thread milling cutters<br />

v c<br />

f z<br />

v c<br />

f z<br />

Surface uncoated TiCN<br />

Nominal Ø ≤6 mm ≤12 mm ≥16 mm ≥16 mm<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

Material groups<br />

Hardness (HB)<br />

Strength<br />

(N/mm 2 )<br />

1.1 Magnetic soft iron<br />

≤120 ≤400 80-150 0,015-0,040 0,040-0,060 0,08-0,15 0,08-0,15 80-100 0,08-0,12<br />

1.2 Structural, case hardened steel ≤200 ≤700 80-100 0,015-0,040 0,040-0,060 0,08-0,15 0,08-0,15 80-100 0,08-0,12<br />

P<br />

1.3 Carbon steel<br />

≤250 ≤850 80-100 0,015-0,040 0,040-0,060 0,08-0,15 0,08-0,15 80-100 0,08-0,12<br />

1.4 Alloy steel<br />

≤250 ≤850 80-100 0,015-0,040 0,040-0,060 0,08-0,15 0,08-0,15 80-100 0,08-0,12<br />

1.5 Alloy/heat treated steel >250, ≤350 >850, ≤1200 60-80 0,010-0,030 0,040-0,060 0,04-0,10 0,04-0,10 60-80 0,04-0,08<br />

1.6 Alloy/heat treated steel >350 >1200 50-60 0,010-0,025 0,030-0,<strong>05</strong>0 0,04-0,10 0,04-0,10 50-60 0,04-0,08<br />

1.7 Hardened steel to 45 HRC<br />

H<br />

≤400 ≤1400 30-50 0,010-0,015 0,015-0,020 0,03-0,08 0,03-0,08<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200 20-40 0,010-0,015 0,015-0,020<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850 60-80 0,015-0,030 0,030-0,<strong>05</strong>0 0,08-0,15 0,08-0,15 60-80 0,04-0,08<br />

M 2.2 Austentic<br />

≤250 ≤850 60-80 0,015-0,030 0,030-0,<strong>05</strong>0 0,04-0,10 0,04-0,10 60-80 0,04-0,08<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000 60-80 0,010-0,025 0,020-0,040 0,04-0,10 0,04-0,10 60-80 0,04-0,08<br />

3.1 Grey cast iron<br />

≤150 ≤500 50-80 80-120 0,020-0,040 0,040-0,100 0,08-0,15 0,08-0,15 80-120 0,08-0,15<br />

3.2 Grey cast iron , heat treated >150, ≤300 >500, ≤1000 50-80 80-120 0,020-0,030 0,040-0,080 0,08-0,12 0,08-0,12 80-120 0,08-0,15<br />

3.3 Vermicular cast iron 200-250 400-500 80-100 0,020-0,040 0,040-0,080 0,08-0,15 0,08-0,15 80-100 0,08-0,15<br />

K 3.4 Spher. graph. cast iron ≤200 ≤700 80-120 0,020-0,040 0,040-0,100 0,08-0,15 0,08-0,15 80-120 0,08-0,15<br />

3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 80-100 0,020-0,030 0,040-0,080 0,08-0,12 0,08-0,12 80-120 0,08-0,15<br />

3.6 Malleable iron<br />

≤200 ≤700 80-100 0,020-0,040 0,040-0,100 0,08-0,15 0,08-0,15 80-120 0,08-0,15<br />

3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 40-80 0,015-0,020 0,030-0,060 0,08-0,12 0,08-0,12 40-80 0,04-0,08<br />

S<br />

5.1 Pure nickel<br />

≤150 ≤500 50-60 0,020-0,040 0,040-0,060 0,04-0,10 0,04-0,10 20-40 0,04-0,06<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200 10-30 0,015-0,030 0,030-0,<strong>05</strong>0 0,04-0,08 0,04-0,08 20-40 0,04-0,06<br />

6.1 Non-alloy copper<br />

≤100 ≤350 100-300 100-400 0,040-0,070 0,070-0,120 0,10-0,20 0,10-0,20 100-300 0,10-0,15<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700 100-300 100-400 0,040-0,070 0,070-0,120 0,10-0,20 0,10-0,20 100-300 0,10-0,15<br />

6.3 long chip brass<br />

≤200 ≤700 100-300 100-400 0,040-0,070 0,070-0,120 0,10-0,20 0,10-0,20 100-300 0,10-0,15<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500 60-80 60-80 0,020-0,040 0,030-0,060 0,08-0,15 0,08-0,15<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 100-400 100-400 0,030-0,070 0,070-0,120 0,10-0,20 0,10-0,20 100-400 0,10-0,15<br />

N<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5)


Recommended cutting data<br />

Drill thread milling<br />

Guidelines<br />

Drill thread milling cutters<br />

v c<br />

f b<br />

f z<br />

v c<br />

f b<br />

f z<br />

v c<br />

f z<br />

Surface unc. TiAlN AlCrN<br />

TiAlN<br />

Nominal Ø<br />

≤6 mm ≤12 mm ≤6 mm ≤12 mm<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

Material groups<br />

3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 100-200 0,<strong>05</strong>-0,15<br />

3.6 Malleable iron<br />

≤200 ≤700 100-200 0,<strong>05</strong>-0,15<br />

3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250<br />

S<br />

5.1 Pure nickel<br />

≤150 ≤500<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200<br />

6.1 Non-alloy copper<br />

≤100 ≤350<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700 100-300 0,10-0,30 0,06-0,10 0,03-0,06 0,06-0,10 100-200 0,<strong>05</strong>-0,15<br />

6.3 long chip brass<br />

≤200 ≤700 100-200 0,<strong>05</strong>-0,15<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 100-400 100-400 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-400 0,<strong>05</strong>-0,20<br />

N<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5) 350 >1200 100-150 0,03-0,10<br />

1.7 Hardened steel to 45 HRC<br />

H<br />

≤400 ≤1400<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850<br />

M 2.2 Austentic<br />

≤250 ≤850<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000<br />

3.1 Grey cast iron<br />

≤150 ≤500 50-80 80-120 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 80-120 0,15-0,22 0,<strong>05</strong>-0,10 100-200 0,<strong>05</strong>-0,15<br />

3.2 Grey cast iron , heat treated >150, ≤300 >500, ≤1000 50-80 80-120 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 80-120 0,15-0,22 0,<strong>05</strong>-0,10 100-200 0,<strong>05</strong>-0,15<br />

3.3 Vermicular cast iron 200-250 400-500 80-100 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 100-150 0,<strong>05</strong>-0,15<br />

K 3.4 Spher. graph. cast iron ≤200 ≤700 50-80 80-120 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 100-200 0,<strong>05</strong>-0,15<br />

7.5 Alu cast alloy, Si ≥10 %<br />

8.1 Thermoplastics<br />

8.2 Thermosetting plastics<br />

8.3 Fibre reinforced plastics<br />

≤180 ≤600 100-300 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-300 0,<strong>05</strong>-0,20<br />

60-120 60-120 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-200 0,<strong>05</strong>-0,20<br />

60-100 60-100 0,10-0,25 0,25-0,30 0,03-0,06 0,06-0,10 100-200 0,<strong>05</strong>-0,20<br />

40-60 60-80 0,10-0,15 0,15-0,22 0,02-0,<strong>05</strong> 0,<strong>05</strong>-0,10 100-150 0,<strong>05</strong>-0,20<br />

Note:<br />

The application details given depend on the environmental<br />

and application conditions (e.g. machine, ambient temperature,<br />

lubricant/coolant used and machining result required):<br />

they are based on the correct application conditions, correct<br />

use and compliance with the spindle speed limits given for<br />

the tools.<br />

153<br />

10


Recommended cutting data<br />

Tapping<br />

Guidelines –<br />

Cutting speed in m/min<br />

Taps<br />

Cutting material HSS Solid carbide<br />

Surface uncoated coated uncoated coated Coolant<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

E = Emulsion<br />

O = Oil<br />

T= Dry<br />

L = Air<br />

Strength<br />

(N/mm 2 )<br />

1.1 Magnetic soft iron<br />

≤120 ≤400 15-30 20-50 E/O<br />

1.2 Structural, case hardened steel ≤200 ≤700 15-25 20-40 E/O<br />

P<br />

1.3 Carbon steel<br />

≤250 ≤850 15-20 20-35 E/O<br />

1.4 Alloy steel<br />

≤250 ≤850 10-15 20-30 E/O<br />

1.5 Alloy/heat treated steel >250, ≤350 >850, ≤1200 5-10 15-20 O/E<br />

1.6 Alloy/heat treated steel >350 >1200 2-5 10-15 O<br />

H<br />

1.7 Hardened steel to 45 HRC ≤400 ≤1400 2-8 O<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200 2-5 O<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850 5-10 10-25 O<br />

M 2.2 Austentic<br />

≤250 ≤850 4-8 10-20 O<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000 3-5 7-12 O<br />

3.1 Grey cast iron<br />

≤150 ≤500 10-20 20-25 20-50 E/T<br />

3.2 Grey cast iron , heat treated >150, ≤300 >500, ≤1000 5-10 15-20 20-50 E<br />

3.3 Vermicular cast iron 200-250 400-500<br />

K 3.4 Spher. graph. cast iron ≤200 ≤700 10-20 20-40 20-50 E<br />

Material groups<br />

Hardness (HB)<br />

3.5 Spher. graph. cast iron, heat treated >200, ≤300 >700, ≤1000 5-10 10-15 20-50 E/O<br />

3.6 Malleable iron<br />

≤200 ≤700 10-15 30-40 20-50 E/O<br />

3.7 Malleable iron, heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 1-5 5-10 O<br />

S<br />

5.1 Pure nickel<br />

≤150 ≤500 7-10 10-15 O<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200 3-5 4-7 O<br />

6.1 Non-alloy copper<br />

≤100 ≤350 10-15 15-20 E/O<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700 25-30 40-50 25-60 E/T<br />

6.3 long chip brass<br />

≤200 ≤700 10-20 30-40 E/O<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500 2-5 5-8 5-9 E/O<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 10-15 20-50 E<br />

N<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5)


Recommended cutting data<br />

Thread forming<br />

Guidelines –<br />

Cutting speed in m/min<br />

1)<br />

HSS-E with carbide strips<br />

Roll form taps<br />

Cutting<br />

material<br />

HSS Solid carbide/HML 1)<br />

Surface nitrided coated uncoated coated Coolant<br />

Material<br />

1. Steel<br />

2. Stainless<br />

steel<br />

3. Cast iron<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

8. Plastics<br />

E = Emulsion<br />

O = Oil<br />

T= Dry<br />

L = Air<br />

Strength<br />

(N/mm 2 )<br />

1.1 Magnetic soft iron<br />

≤120 ≤400 30-40 30-50 30-80 E/O<br />

1.2 Structural, case hardened steel ≤200 ≤700 25-35 30-50 30-80 E/O<br />

P<br />

1.3 Carbon steel<br />

≤250 ≤850 20-30 30-50 30-80 E/O<br />

1.4 Alloy steel<br />

≤250 ≤850 20-25 20-30 20-50 O<br />

1.5 Alloy/heat treated steel >250, ≤350 >850, ≤1200 20-30 20-50 O<br />

1.6 Alloy/heat treated steel >350 >1200<br />

H<br />

1.7 Hardened steel to 45 HRC ≤400 ≤1400<br />

1.8 Hardened steel to 58 HRC ≤600 ≤2200<br />

2.1 Stainless steel, sulphuretted ≤250 ≤850 20-40 20-50 O<br />

M 2.2 Austentic<br />

≤250 ≤850 20-30 20-40 O<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤300 ≤1000 20-30 20-40 O<br />

3.1 Grey cast iron<br />

≤150 ≤500<br />

3.2 Grey cast iron , heat treated >150, ≤300 >500, ≤1000<br />

3.3 Vermicular cast iron 200-250 400-500<br />

K 3.3 Spher. graph. cast iron ≤200 ≤700 20-40 20-60 E/O<br />

3.4 Spher. graph. cast iron , heat<br />

treated<br />

>200, ≤300 >700, ≤1000 20-30 20-40 E/O<br />

3.5 Malleable iron<br />

≤200 ≤700<br />

3.6 Malleable iron , heat treated >200, ≤300 >700, 270, ≤300 >900, ≤1250 5-10 10-15<br />

S<br />

5.1 Pure nickel<br />

≤150 ≤500 10-15 15-20 10-30 O<br />

5.2 Nickel alloys, heat resistant 270, ≤350 >900, ≤1200 5-10 O<br />

6.1 Non-alloy copper<br />

≤100 ≤350 20-30 20-50 20-60 20-80 O/E<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

≤200 ≤700<br />

6.3 long chip brass<br />

≤200 ≤700 20-30 20-50 20-60 20-80 O/E<br />

6.4 Cu-Al-Fe alloy (Ampco) ≤470 ≤500<br />

7.1 Alu, Mg non-alloy<br />

≤100 ≤350 20-50 20-60 20-80 O/E<br />

N<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5)


Recommended cutting data – boring and PCD tools<br />

DRILLCUT/DRILLMAX high performance drills<br />

Guidelines Tool High performance drills Drill reamers<br />

DRILLCUT/DRILLMAX<br />

5-6 6-8 8-10 10-12 6-8<br />

DREAMMAX<br />

Cutting<br />

material<br />

PCD<br />

Solid carbide<br />

Surface uncoated TiN<br />

Nominal<br />

Ø(mm)<br />

Cutting values<br />

V c<br />

f b<br />

V c<br />

f b<br />

V c<br />

f b<br />

V c<br />

f b<br />

V c<br />

f z<br />

f z<br />

f z<br />

8-<br />

10<br />

10-<br />

12<br />

Material<br />

Material groups<br />

Hardness (HB)<br />

Strength<br />

(N/mm 2 )<br />

1.1 Magnetic soft iron<br />

≤120<br />

≤400<br />

1.2 Structural, case hardened steel<br />

≤200<br />

≤700<br />

1. Steel<br />

P<br />

1.3 Carbon steel<br />

1.4 Alloy steel<br />

1.5 Alloy/heat treated steel<br />

≤250<br />

≤250<br />

≤850<br />

≤850<br />

>250, ≤350 >850, ≤1200<br />

1.6 Alloy/heat treated steel<br />

>350 >1200<br />

H<br />

1.7 Hardened steel to 45 HRC<br />

1.8 Hardened steel to 58 HRC<br />

≤400<br />

≤600<br />

≤1400<br />

≤2200<br />

2. Stainless<br />

steel<br />

2.1 Stainless steel, sulphuretted<br />

M 2.2 Austentic<br />

2.3 Ferritic, ferritic & austentic,<br />

martensitic<br />

≤250<br />

≤250<br />

≤300<br />

≤850<br />

≤850<br />

≤1000<br />

3.1 Grey cast iron<br />

≤150<br />

≤500<br />

30-60<br />

0,03-<br />

0,10<br />

0,04-<br />

0,10<br />

0,07-<br />

0,10<br />

3.2 Grey cast iron , heat treated<br />

>150, ≤300 >500, ≤1000<br />

30-60<br />

0,03-<br />

0,10<br />

0,04-<br />

0,10<br />

0,07-<br />

0,10<br />

3. Cast iron<br />

K<br />

3.3 Vermicular cast iron<br />

3.4 Spher. graph. cast iron<br />

200-250 400-500<br />

≤200 ≤700<br />

30-60<br />

0,03-<br />

0,10<br />

0,04-<br />

0,10<br />

0,07-<br />

0,10<br />

4. Titanium<br />

5. Nickel<br />

6. Copper<br />

7. Aluminium/<br />

Magnesium<br />

S<br />

N<br />

3.5 Spher. graph. cast iron, heat treated<br />

3.6 Malleable iron<br />

3.7 Malleable iron, heat treated<br />

4.1 Pure titanium<br />

4.2 Titanium alloys<br />

4.3 Titanium alloys<br />

5.1 Pure nickel<br />

5.2 Nickel alloys, heat resistant<br />

5.3 Nickel alloys, high heat<br />

resistance<br />

6.1 Non-alloy copper<br />

6.2 short chip, brass, bronze, red<br />

brass<br />

6.3 long chip brass<br />

6.4 Cu-Al-Fe alloy (Ampco)<br />

7.1 Alu, Mg non-alloy<br />

7.2 Alu wrought alloy, breaking<br />

strain (A 5) 700, ≤1000<br />

≤200<br />

≤700<br />

>200, ≤300 >700, 270, ≤300 >900, ≤1250<br />

≤150<br />

≤500<br />

270, ≤350 >900, ≤1200<br />

≤100<br />

≤200<br />

≤200<br />

≤470<br />

≤100<br />

≤180<br />

≤180<br />

≤350<br />

≤700<br />

≤700<br />

≤500<br />

≤350<br />

≤600<br />

≤600<br />


Recommended cutting data – boring and PCD tools<br />

drill slot milling tools, thread milling tools, drill reamers<br />

Drill slot milling tools End mill Thread milling tools<br />

HF MGF GWF<br />

PCD Solid carbide PCD PCD<br />

uncoated DLC uncoated uncoated<br />

10-<br />

6 8 10 12 16 20 6-8 10-12 8<br />

16 20<br />

12<br />

V c<br />

f z<br />

V c<br />

f z<br />

V c<br />

f z<br />

V c<br />

f z<br />

V c<br />

f z<br />

V c<br />

f z<br />

V c<br />

f b<br />

f z<br />

V c<br />

f b<br />

f z<br />

V c<br />

f z<br />

f z<br />

V c<br />

f z<br />

f z<br />

200-<br />

800<br />

0,04-<br />

0,08<br />

200-<br />

800<br />

0,04-<br />

0,10<br />

400-<br />

1000<br />

0,04-<br />

0,12<br />

400-<br />

1500<br />

0,04-<br />

0,15<br />

200-<br />

800<br />

0,04-<br />

0,08<br />

200-<br />

800<br />

0,04-<br />

0,08<br />

200-<br />

800<br />

0,04-<br />

0,08<br />

200-<br />

800<br />

0,04-<br />

0,08<br />

200-<br />

800<br />

200-<br />

800<br />

200-<br />

800<br />

200-<br />

800<br />

0,04-<br />

0,10<br />

0,04-<br />

0,10<br />

0,04-<br />

0,10<br />

0,04-<br />

0,10<br />

400-<br />

1000<br />

400-<br />

1000<br />

400-<br />

1000<br />

400-<br />

1000<br />

0,04-<br />

0,12<br />

0,04-<br />

0,12<br />

0,04-<br />

0,12<br />

0,04-<br />

0,12<br />

400-<br />

1500<br />

0,04-<br />

0,15<br />

400-<br />

1500<br />

0,04-<br />

0,15<br />

400-<br />

1500<br />

0,04-<br />

0,15<br />

400-<br />

1500<br />

0,04-<br />

0,15<br />

400-<br />

1500<br />

0,06-<br />

0,20<br />

400-<br />

1500<br />

0,06-<br />

0,20<br />

400-<br />

1500<br />

0,06-<br />

0,20<br />

400-<br />

1500<br />

0,06-<br />

0,20<br />

400-<br />

1500<br />

400-<br />

1500<br />

400-<br />

1500<br />

400-<br />

1500<br />

0,06-<br />

0,20<br />

0,06-<br />

0,20<br />

0,06-<br />

0,20<br />

0,06-<br />

0,20<br />

300-<br />

600<br />

300-<br />

600<br />

200-<br />

500<br />

100-<br />

300<br />

0,<strong>05</strong>-<br />

0,06<br />

0,<strong>05</strong>-<br />

0,06<br />

0,<strong>05</strong>-<br />

0,06<br />

0,<strong>05</strong>-<br />

0,06<br />

0,12-<br />

0,20<br />

0,12-<br />

0,20<br />

0,12-<br />

0,25<br />

0,12-<br />

0,25<br />

300-<br />

600<br />

300-<br />

600<br />

200-<br />

500<br />

100-<br />

300<br />

0,06-<br />

0,1<br />

0,06-<br />

0,1<br />

0,06-<br />

0,1<br />

0,06-<br />

0,1<br />

0,25-<br />

0,3<br />

0,25-<br />

0,3<br />

0,25-<br />

0,35<br />

0,25-<br />

0,35<br />

400-<br />

1500<br />

400-<br />

1500<br />

400-<br />

1500<br />

0,04-<br />

0,08<br />

0,04-<br />

0,08<br />

0,04-<br />

0,08<br />

400-<br />

1500<br />

0,04-<br />

0,08<br />

400-<br />

1500<br />

0,06-<br />

0,20<br />

400-<br />

1500<br />

0,06-<br />

0,20<br />

300-<br />

600<br />

0,<strong>05</strong>-<br />

0,06<br />

0,12-<br />

0,20<br />

300-<br />

600<br />

0,06-<br />

0,1<br />

0,25-<br />

0,3<br />

400-<br />

1500<br />

0,04-<br />

0,08<br />

0,04-<br />

0,10<br />

400-<br />

2000<br />

0,04-<br />

0,10<br />

0,04-<br />

0,10<br />

0,04-<br />

0,10<br />

0,04-<br />

0,10<br />

400-<br />

2000<br />

400-<br />

2000<br />

400-<br />

2000<br />

400-<br />

2000<br />

0,<strong>05</strong>-<br />

0,15<br />

0,06-<br />

0,20<br />

0,<strong>05</strong>-<br />

0,15<br />

0,06-<br />

0,20<br />

0,<strong>05</strong>-<br />

0,15<br />

0,06-<br />

0,20<br />

0,<strong>05</strong>-<br />

0,15<br />

0,06-<br />

0,20<br />

0,<strong>05</strong>-<br />

0,15<br />

0,06-<br />

0,20<br />

200-<br />

600<br />

0,04-<br />

0,08<br />

200-<br />

800<br />

0,04-<br />

0,10<br />

300-<br />

800<br />

0,04-<br />

0,12<br />

300-<br />

1000<br />

0,04-<br />

0,15<br />

300-<br />

1000<br />

0,06-<br />

0,20<br />

300-<br />

1000<br />

0,06-<br />

0,20<br />

300-<br />

1000<br />

0,04-<br />

0,08<br />

0,<strong>05</strong>-<br />

0,10<br />

300-<br />

1500<br />

0,04-<br />

0,15<br />

0,<strong>05</strong>-<br />

0,20<br />

10<br />

300-<br />

600<br />

0,04-<br />

0,10<br />

400-<br />

800<br />

0,04-<br />

0,15<br />

500-<br />

1200<br />

0,04-<br />

0,20<br />

500-<br />

1200<br />

0,04-<br />

0,25<br />

500-<br />

1200<br />

0,04-<br />

0,25<br />

500-<br />

1200<br />

0,04-<br />

0,25<br />

400-<br />

1500<br />

0,04-<br />

0,10<br />

0,<strong>05</strong>-<br />

0,20<br />

500-<br />

2000<br />

0,<strong>05</strong>-<br />

0,20<br />

0,06-<br />

0,25<br />

v c<br />

= Cutting speed in m/min<br />

f b<br />

= Drilling feed in mm/rev. f z<br />

= Milling feed in mm/tooth<br />

Please see note on page 152<br />

157


© Satz & Layout 01/<strong>2008</strong> by Siegfried Mozer KOMET GROUP GmbH - Besigheim<br />

158


Page<br />

Numerical index 160–163<br />

Notes 164–165<br />

KOMET GROUP agencies 166–167<br />

11<br />

159


Index of Order Numbers<br />

Order No.<br />

20120 20146 20192 2<strong>05</strong>44 50161<br />

20120001000008 97<br />

20120001000011 97<br />

20120001000013 97<br />

20120001000014 97<br />

20120001000015 97<br />

20120001000017 97<br />

20120001000018 97<br />

20120001000020 97<br />

20120001000022 97<br />

20121001000024 97<br />

20121001000025 97<br />

20121001000026 97<br />

20121002000029 102<br />

20121002000048 102<br />

20121002000070 102<br />

20121002000094 102<br />

20121002000111 102<br />

20121002000113 102<br />

20121002000131 102<br />

20121002000147 102<br />

20121002000160 102<br />

20121002000174 102<br />

201220010000<strong>05</strong> 97<br />

20122001000008 97<br />

20122001000011 97<br />

20122001000013 97<br />

20122001000015 97<br />

20122001000017 97<br />

20122001000018 97<br />

20122001000019 97<br />

20122001000020 97<br />

20122001000022 97<br />

20123001000024 97<br />

20123001000025 97<br />

20123001000026 97<br />

20123001000027 97<br />

20123001000028 97<br />

20123001000029 97<br />

20123001000030 97<br />

20123002000029 101<br />

20123002000048 101<br />

20123002000070 101<br />

20123002000094 101<br />

20123002000111 101<br />

20123002000113 101<br />

20123002000147 101<br />

20123002000160 101<br />

20123002000174 101<br />

20123002000188 101<br />

20123002000202 101<br />

20123002000216 101<br />

20123002000230 101<br />

20123002000244 101<br />

201360010000<strong>05</strong> 97<br />

20136001000008 97<br />

20136001000011 97<br />

20136001000013 97<br />

20136001000015 97<br />

20136001000017 97<br />

20136001000018 97<br />

20136001000020 97<br />

20136001000022 97<br />

20137001000024 97<br />

20137001000025 97<br />

20137001000026 97<br />

20137001000027 97<br />

20137001000028 97<br />

20137002000070 101<br />

20137002000094 101<br />

20137002000113 101<br />

20137002000131 101<br />

20137002000147 101<br />

20144001000008 98<br />

20144001000011 98<br />

20144001000013 98<br />

20144001000014 98<br />

20144001000015 98<br />

20144001000017 98<br />

20144001000018 98<br />

20144001000020 98<br />

20144001000022 98<br />

20145001000024 98<br />

20145001000025 98<br />

20145001000026 98<br />

20145001000027 98<br />

20145001000028 98<br />

20145002000029 103<br />

20145002000048 103<br />

20145002000070 103<br />

20145002000094 103<br />

20145002000111 103<br />

20145002000113 103<br />

20145002000131 103<br />

20145002000147 103<br />

20145002000160 103<br />

20145002000174 103<br />

160<br />

Order No.<br />

20146001000008 99<br />

20146001000011 99<br />

20146001000013 99<br />

20146001000014 99<br />

20146001000015 99<br />

20146001000017 99<br />

20146001000018 99<br />

20146001000020 99<br />

20146001000022 99<br />

20147001000024 99<br />

20147001000025 99<br />

20147001000026 99<br />

20147001000027 99<br />

20147001000028 99<br />

20147001000029 99<br />

20147001000030 99<br />

20147002000029 104<br />

20147002000048 104<br />

20147002000070 104<br />

20147002000094 104<br />

20147002000111 104<br />

20147002000113 104<br />

20147002000131 104<br />

20147002000147 104<br />

20147002000160 104<br />

20147002000174 104<br />

20147002000188 104<br />

20147002000202 104<br />

20147002000216 104<br />

20147002000230 104<br />

20147002000244 104<br />

20154001000008 100<br />

20154001000011 100<br />

20154001000013 100<br />

20154001000015 100<br />

20154001000017 100<br />

20154001000018 100<br />

20154001000020 100<br />

20154001000022 100<br />

20155001000024 100<br />

20156001000015 97<br />

20156001000017 97<br />

20156001000018 97<br />

20156001000020 97<br />

20156001000022 97<br />

20157001000024 97<br />

20157001000025 97<br />

20157001000026 97<br />

20157001000027 97<br />

20157001000028 97<br />

20157002000070 102<br />

20157002000094 102<br />

20157002000113 102<br />

20157002000131 102<br />

20157002000147 102<br />

20157002000174 102<br />

20170001000008 99<br />

20170001000011 99<br />

20170001000013 99<br />

20170001000014 99<br />

20170001000015 99<br />

20170001000017 99<br />

20170001000018 99<br />

20170001000020 99<br />

20170001000022 99<br />

20171001000024 99<br />

20171001000025 99<br />

20171001000026 99<br />

20171001000027 99<br />

20171001000028 99<br />

20171002000070 104<br />

20171002000094 104<br />

20171002000113 104<br />

20171002000131 104<br />

20171002000147 104<br />

20171002000160 104<br />

20171002000174 104<br />

20186001000013 97<br />

20186001000015 97<br />

20186001000017 97<br />

20186001000018 97<br />

20186001000020 97<br />

20186001000022 97<br />

20187001000024 97<br />

20190001000008 98<br />

20190001000011 98<br />

20190001000013 98<br />

20190001000015 98<br />

20190001000017 98<br />

20190001000018 98<br />

20190001000020 98<br />

20190001000022 98<br />

20191001000024 98<br />

20192001000008 98<br />

20192001000011 98<br />

20192001000013 98<br />

Order No.<br />

20192001000015 98<br />

20192001000017 98<br />

20192001000018 98<br />

20192001000020 98<br />

20192001000022 98<br />

20193001000024 98<br />

20194001000008 97<br />

20194001000011 97<br />

20194001000013 97<br />

20194001000015 97<br />

20194001000017 97<br />

20194001000018 97<br />

20194001000020 97<br />

20194001000022 97<br />

20322001000013 97<br />

20322001000015 97<br />

20322001000017 97<br />

20322001000018 97<br />

20322001000020 97<br />

20322001000022 97<br />

20323001000024 97<br />

20323002000070 101<br />

20323002000094 101<br />

20323002000113 101<br />

20323002000131 101<br />

20323002000147 101<br />

20342001000013 99<br />

20342001000015 99<br />

20342001000017 99<br />

20342001000018 99<br />

20342001000020 99<br />

20342001000022 99<br />

20343001000024 99<br />

20346001000013 99<br />

20346001000015 99<br />

20346001000017 99<br />

20346001000018 99<br />

20346001000020 99<br />

20346001000022 99<br />

20347001000024 99<br />

20347001000025 99<br />

20347001000026 99<br />

20347001000027 99<br />

20347001000028 99<br />

20347002000070 104<br />

20347002000094 104<br />

20347002000113 104<br />

20347002000131 104<br />

20347002000147 104<br />

20356001000013 97<br />

20356001000015 97<br />

20356001000017 97<br />

20356001000018 97<br />

20356001000020 97<br />

20356001000022 97<br />

20357001000024 97<br />

20374001000008 116<br />

20374001000011 116<br />

20374001000013 116<br />

20374001000015 116<br />

20374001000017 116<br />

20374001000018 116<br />

20374001000020 116<br />

20374001000022 116<br />

20375001000024 116<br />

20375001000025 116<br />

20375002000094 117<br />

20375002000113 117<br />

20375002000131 117<br />

20375002000147 117<br />

20376001000013 116<br />

20376001000015 116<br />

20376001000017 116<br />

20376001000018 116<br />

20376001000020 116<br />

20376001000022 116<br />

20377001000024 116<br />

20377001000025 116<br />

20377002000094 117<br />

20377002000113 117<br />

20377002000131 117<br />

20377002000147 117<br />

20444001000018 1<strong>05</strong><br />

20444001000020 1<strong>05</strong><br />

20444001000022 1<strong>05</strong><br />

20445001000024 1<strong>05</strong><br />

20446001000018 106<br />

20446001000020 106<br />

20446001000022 106<br />

20447001000024 106<br />

20456001000018 107<br />

20456001000020 107<br />

20456001000022 107<br />

20457001000024 107<br />

2<strong>05</strong>44001000018 1<strong>05</strong><br />

2<strong>05</strong>44001000020 1<strong>05</strong><br />

Order No.<br />

2<strong>05</strong>44001000022 1<strong>05</strong><br />

2<strong>05</strong>45001000024 1<strong>05</strong><br />

2<strong>05</strong>46001000018 106<br />

2<strong>05</strong>46001000020 106<br />

2<strong>05</strong>46001000022 106<br />

2<strong>05</strong>47001000024 106<br />

2<strong>05</strong>56001000018 107<br />

2<strong>05</strong>56001000020 107<br />

2<strong>05</strong>56001000022 107<br />

2<strong>05</strong>57001000024 107<br />

2<strong>05</strong>74001000018 116<br />

2<strong>05</strong>74001000020 116<br />

2<strong>05</strong>74001000022 116<br />

2<strong>05</strong>75001000024 116<br />

2<strong>05</strong>75001000025 116<br />

2<strong>05</strong>75001000026 116<br />

2<strong>05</strong>75002000094 117<br />

2<strong>05</strong>75002000113 117<br />

2<strong>05</strong>75002000131 117<br />

2<strong>05</strong>75002000147 117<br />

2<strong>05</strong>98001000018 116<br />

2<strong>05</strong>98001000020 116<br />

2<strong>05</strong>98001000022 116<br />

2<strong>05</strong>99001000024 116<br />

2<strong>05</strong>99002000094 117<br />

2<strong>05</strong>99002000113 117<br />

2<strong>05</strong>99002000131 117<br />

2<strong>05</strong>99002000147 117<br />

20622001000013 97<br />

20622001000015 97<br />

20622001000017 97<br />

20622001000018 97<br />

20622001000020 97<br />

20622001000022 97<br />

20623001000024 97<br />

20646001000013 99<br />

20646001000015 99<br />

20646001000017 99<br />

20646001000018 99<br />

20646001000020 99<br />

20646001000022 99<br />

20647001000024 99<br />

20744001000018 1<strong>05</strong><br />

20744001000020 1<strong>05</strong><br />

20744001000022 1<strong>05</strong><br />

20745001000024 1<strong>05</strong><br />

308020<strong>05</strong>001150 91<br />

30802007001150 91<br />

30970001000020 90<br />

30970001000022 90<br />

30970001000024 90<br />

30970002000094 90<br />

30970002000113 90<br />

38390000000600 88<br />

38390000000800 88<br />

38390000001000 88<br />

38390000001200 88<br />

38391000001600 88<br />

38391000002000 88<br />

38392<strong>05</strong>7000600 88<br />

38392063000800 88<br />

38392072001000 88<br />

38392083001200 88<br />

38393004002000 88<br />

38393090001600 88<br />

384<strong>05</strong>002000600 87<br />

384<strong>05</strong>002000800 87<br />

384<strong>05</strong>002001000 87<br />

38588003000850 86<br />

38588003000930 86<br />

38588003001000 86<br />

38588018001020 86<br />

38588018001120 86<br />

38588018001200 86<br />

3858808200<strong>05</strong>00 86<br />

3858808200<strong>05</strong>50 86<br />

38588082000600 86<br />

38588091000680 86<br />

38588091000740 86<br />

38588091000800 86<br />

388020<strong>05</strong>001150 91<br />

38802007001150 91<br />

38970001000020 90<br />

38970001000022 90<br />

38970001000024 90<br />

38970002000094 90<br />

38970002000113 90<br />

50111002000111 80<br />

50111002000112 80<br />

50111002000113 80<br />

50111010000009 80<br />

50111025000002 80<br />

50115002000111 80<br />

50115002000112 80<br />

50115002000113 80<br />

50161002000111 80<br />

Order No.<br />

Chapter.Page Chapter.Page Chapter.Page Chapter.Page Chapter.Page<br />

50161002000113 80<br />

50161002000115 80<br />

50161010000012 80<br />

50161010000017 80<br />

50161025000003 80<br />

50165002000111 80<br />

50165002000113 80<br />

50165002000115 80<br />

50221002000111 81<br />

50221002000113 81<br />

50221002000115 81<br />

50221010000021 81<br />

50221025000004 81<br />

50225002000111 81<br />

50225002000113 81<br />

50225002000115 81<br />

50225002000117 81<br />

50225010000021 81<br />

50225025000004 81<br />

50271002000113 81<br />

50271002000115 81<br />

50271010000021 81<br />

50271025000004 81<br />

50275002000113 81<br />

50275002000115 81<br />

50275010000021 81<br />

50275025000004 81<br />

50341001001020 82<br />

50341001001525 82<br />

50341001251100 82<br />

50341001251400 82<br />

50341002001020 82<br />

50341002003040 82<br />

503410040<strong>05</strong>060 82<br />

50391045011600 83<br />

50391045022000 83<br />

50391045043400 83<br />

50987000001111 80<br />

50987000001516 80<br />

50987000002022 80<br />

50987000002527 80<br />

5502104020 82<br />

5502104020 83<br />

5502104020 83<br />

55021<strong>05</strong>025 83<br />

55021<strong>05</strong>025 83<br />

5502108035 82<br />

5502108035 83<br />

5502108035 83<br />

58310016001<strong>05</strong>0 82<br />

58310016001080 82<br />

58310020002060 82<br />

58310020002060 83<br />

58310020002060 83<br />

58310020002096 82<br />

58310020002096 83<br />

58310020002096 83<br />

58310025004136 82<br />

78451003001000 92<br />

78451018001200 92<br />

78451082000600 92<br />

78451091000800 92<br />

78931<strong>05</strong>7000600 89<br />

78931063000800 89<br />

78931072001000 89<br />

78931083001200 89<br />

80126001000015 111<br />

80126001000017 111<br />

80126001000018 111<br />

80126001000020 111<br />

80126001000022 111<br />

80127001000024 111<br />

80127001000025 111<br />

80127001000026 111<br />

80128001000015 111<br />

80128001000017 111<br />

80128001000018 111<br />

80128001000020 111<br />

80128001000022 111<br />

80129001000024 111<br />

80129001000025 111<br />

80129001000026 111<br />

80273001000015 24<br />

80273001000017 24<br />

80273001000018 24<br />

80273001000020 24<br />

80273001000022 24<br />

80273001000024 24<br />

80273001000025 24<br />

80273001000026 24<br />

80273001000028 24<br />

80273002000070 25<br />

80273002000094 25<br />

80273002000113 25<br />

80273002000131 25<br />

80273002000147 25


Index of Order Numbers<br />

Order No.<br />

80273025000001 26<br />

80273025000002 26<br />

80292001000015 24<br />

80292001000017 24<br />

80292001000018 24<br />

80292001000020 24<br />

80292001000022 24<br />

80292001000024 24<br />

80292001000025 24<br />

80292001000026 24<br />

80292001000028 24<br />

80292002000070 25<br />

80292002000094 25<br />

80292002000113 25<br />

80292002000131 25<br />

80292002000147 25<br />

80292025000001 26<br />

80292025000002 26<br />

80334001000018 55<br />

80334001000020 55<br />

80334001000022 55<br />

80334001000024 55<br />

80335001000018 55<br />

80335001000020 55<br />

80335001000022 55<br />

80335001000024 55<br />

80341001000018 55<br />

80341001000020 55<br />

80341001000022 55<br />

80341001000024 55<br />

80345001000018 55<br />

80345001000020 55<br />

80345001000022 55<br />

80345001000024 55<br />

80356001000018 55<br />

80356001000020 55<br />

80356001000022 55<br />

80356001000024 55<br />

80361001000018 55<br />

80361001000020 55<br />

80361001000022 55<br />

80361001000024 55<br />

80369001000018 56<br />

80369001000020 56<br />

80369001000022 56<br />

80369001000024 56<br />

80373001000018 57<br />

80373001000020 57<br />

80373001000022 57<br />

80373001000024 57<br />

80380001000018 57<br />

80380001000020 57<br />

80380001000022 57<br />

80380001000024 57<br />

80418001000018 110<br />

80418001000020 110<br />

80418001000022 110<br />

80420001000013 108<br />

80420001000015 108<br />

80420001000017 108<br />

80420001000018 108<br />

80420001000020 108<br />

80420001000022 108<br />

80420002000029 112<br />

80420002000048 112<br />

80420002000070 112<br />

80421001000024 108<br />

80421002000094 112<br />

80421002000113 112<br />

80421002000131 112<br />

80421002000147 112<br />

80444001000013 109<br />

80444001000015 109<br />

80444001000017 109<br />

80444001000018 109<br />

80444001000020 109<br />

80444001000022 109<br />

80444002000029 112<br />

80444002000048 112<br />

80444002000070 112<br />

80445001000024 109<br />

80445002000094 112<br />

80445002000113 112<br />

80445002000131 112<br />

80445002000147 112<br />

80456001000015 108<br />

80456001000017 108<br />

80456001000018 108<br />

80456001000020 108<br />

80456001000022 108<br />

80457001000024 108<br />

80474001000015 118<br />

80474001000017 118<br />

80474001000018 118<br />

80474001000020 118<br />

80474001000022 118<br />

Order No.<br />

80475001000024 118<br />

80476001000015 118<br />

80476001000017 118<br />

80476001000018 118<br />

80476001000020 118<br />

80476001000022 118<br />

80477001000024 118<br />

80494001000015 119<br />

80494001000017 119<br />

80494001000018 119<br />

80494001000020 119<br />

80494001000022 119<br />

80495001000024 119<br />

8<strong>05</strong>74001000015 118<br />

8<strong>05</strong>74001000017 118<br />

8<strong>05</strong>74001000018 118<br />

8<strong>05</strong>74001000020 118<br />

8<strong>05</strong>74001000022 118<br />

8<strong>05</strong>75001000024 118<br />

8<strong>05</strong>76001000015 118<br />

8<strong>05</strong>76001000017 118<br />

8<strong>05</strong>76001000018 118<br />

8<strong>05</strong>76001000020 118<br />

8<strong>05</strong>76001000022 118<br />

8<strong>05</strong>77001000024 118<br />

8<strong>05</strong>94001000015 119<br />

8<strong>05</strong>94001000017 119<br />

8<strong>05</strong>94001000018 119<br />

8<strong>05</strong>94001000020 119<br />

8<strong>05</strong>94001000022 119<br />

8<strong>05</strong>95001000024 119<br />

80601011000011 53<br />

80601011000012 53<br />

80601011000013 53<br />

80601011000015 53<br />

80601025000001 54<br />

80601025000002 54<br />

80635001000018 52<br />

80635001000020 52<br />

80635001000022 52<br />

80635001000024 52<br />

80635002000070 52<br />

80635002000094 52<br />

80635002000111 52<br />

80635002000113 52<br />

80641001000018 52<br />

80641001000020 52<br />

80641001000022 52<br />

80641001000024 52<br />

80641002000048 52<br />

80641002000070 52<br />

80641002000094 52<br />

80641002000111 52<br />

80641002000113 52<br />

80641002000131 52<br />

80641010000011 53<br />

80641010000012 53<br />

80641010000013 53<br />

80641010000015 53<br />

80641011000011<br />

80641011000012<br />

80641011000013<br />

80641011000015<br />

80641025000001<br />

80641025000002<br />

80670001000018 32<br />

80670001000020 32<br />

80670001000022 32<br />

80670001000024 32<br />

80670002000070 33<br />

80670002000094 33<br />

80670002000113 33<br />

80670002000131 33<br />

80670002000147 33<br />

80690001000018 32<br />

80690001000020 32<br />

80690001000022 32<br />

80690001000024 32<br />

80692001000018 32<br />

80692001000020 32<br />

80692001000022 32<br />

80692001000024 32<br />

80692002000070 33<br />

80692002000094 33<br />

80692002000113 33<br />

80692002000131 33<br />

80692002000147 33<br />

80695001000018 32<br />

80695001000020 32<br />

80695001000022 32<br />

80695001000024 32<br />

80752001000018 59<br />

80752001000020 59<br />

80752001000022 59<br />

80752001000024 59<br />

80758001000018 59<br />

Order No.<br />

80273 80475 80758 80843 80941<br />

80758001000020 59<br />

80758001000022 59<br />

80758001000024 59<br />

80802002001024 73<br />

80802002001100 71<br />

80802002001150 71<br />

80802004001016 73<br />

80802004001018 73<br />

80802004001020 73<br />

80802004001024 73<br />

80802004001100 71<br />

80802004001150 71<br />

808020<strong>05</strong>001012 73<br />

808020<strong>05</strong>001014 73<br />

808020<strong>05</strong>001016 73<br />

808020<strong>05</strong>001018 73<br />

808020<strong>05</strong>001020 73<br />

808020<strong>05</strong>001024 73<br />

808020<strong>05</strong>001100 71<br />

808020<strong>05</strong>001150 71<br />

808020<strong>05</strong>001200 71<br />

80802006001012 73<br />

80802006001014 73<br />

80802006001016 73<br />

80802006001018 73<br />

80802006001020 73<br />

80802006001024 73<br />

80802006001100 71<br />

80802006001150 71<br />

80802006001200 71<br />

80802006001300 71<br />

80802006002014 74<br />

80802007001008 73<br />

80802007001012 73<br />

80802007001014 73<br />

80802007001016 73<br />

80802007001018 73<br />

80802007001020 73<br />

80802007001024 73<br />

80802007001100 71<br />

80802007001150 71<br />

80802007001200 71<br />

80802007001300 71<br />

80802007002011 74<br />

80802007002014 74<br />

8080<strong>2008</strong>001008 73<br />

8080<strong>2008</strong>001012 73<br />

8080<strong>2008</strong>001020 73<br />

8080<strong>2008</strong>001100 71<br />

8080<strong>2008</strong>001150 71<br />

8080<strong>2008</strong>001200 71<br />

8080<strong>2008</strong>001300 71<br />

8080<strong>2008</strong>002011 74<br />

8080<strong>2008</strong>002014 74<br />

80803004001100 72<br />

80803004001150 72<br />

80803006001100 72<br />

80803006001150 72<br />

80803008001150 72<br />

80803008001200 72<br />

80806006001100 77<br />

80806006001150 77<br />

80806008001150 77<br />

80806008001200 77<br />

80806008001300 77<br />

80819006001150 76<br />

80819008001150 76<br />

80842002001100 71<br />

80842002001150 71<br />

80842004001100 71<br />

80842004001150 71<br />

808420<strong>05</strong>001100 71<br />

808420<strong>05</strong>001150 71<br />

808420<strong>05</strong>001200 71<br />

80842006001100 71<br />

80842006001150 71<br />

80842006001200 71<br />

80842006001300 71<br />

80842006002014 74<br />

80842007001100 71<br />

80842007001150 71<br />

80842007001200 71<br />

80842007001300 71<br />

80842007002011 74<br />

80842007002014 74<br />

8084<strong>2008</strong>001100 71<br />

8084<strong>2008</strong>001150 71<br />

8084<strong>2008</strong>001200 71<br />

8084<strong>2008</strong>001300 71<br />

8084<strong>2008</strong>002011 74<br />

8084<strong>2008</strong>002014 74<br />

80843004001100 72<br />

80843004001150 72<br />

80843006001100 72<br />

80843006001150 72<br />

80843008001150 72<br />

Order No.<br />

80843008001200 72<br />

808720160000<strong>05</strong> 75<br />

80872016000007 75<br />

808720170000<strong>05</strong> 75<br />

80872017000007 75<br />

808750160000<strong>05</strong> 75<br />

80875016000007 75<br />

808750170000<strong>05</strong> 75<br />

80875017000007 75<br />

80882006001100 78<br />

80882006001150 78<br />

80882006001200 78<br />

80882006002014 78<br />

8088<strong>2008</strong>001100 78<br />

8088<strong>2008</strong>001150 78<br />

8088<strong>2008</strong>001200 78<br />

8088<strong>2008</strong>001300 78<br />

8088<strong>2008</strong>002011 78<br />

8088<strong>2008</strong>002014 78<br />

80885006001100 78<br />

80885006001150 78<br />

80885006001200 78<br />

80885006002014 78<br />

80885008001100 78<br />

80885008001150 78<br />

80885008001200 78<br />

80885008001300 78<br />

80885008002011 78<br />

80885008002014 78<br />

80901001000013 40<br />

80906001000013 40<br />

80934001000015 38<br />

80934001000017 38<br />

80934001000018 38<br />

80934001000020 38<br />

80934001000022 38<br />

80934001000024 38<br />

80935001000015 7<br />

80935001000015 40<br />

80935001000017 7<br />

80935001000017 40<br />

80935001000018 7<br />

80935001000018 40<br />

80935001000020 7<br />

80935001000020 40<br />

80935001000022 7<br />

80935001000022 40<br />

80935001000024 7<br />

80935001000024 40<br />

80935001000025 7<br />

80935001000025 40<br />

80935001000026 7<br />

80935001000026 40<br />

80935002000070 43<br />

80935002000094 43<br />

80935002000111 43<br />

80935002000113 43<br />

80935<strong>05</strong>1000018 42<br />

80935<strong>05</strong>1000020 42<br />

80935<strong>05</strong>1000022 42<br />

80935<strong>05</strong>1000024 42<br />

80941001000015 7<br />

80941001000015 40<br />

80941001000017 7<br />

80941001000017 40<br />

80941001000018 7<br />

80941001000018 40<br />

80941001000020 7<br />

80941001000020 40<br />

80941001000022 7<br />

80941001000022 40<br />

80941001000024 7<br />

80941001000024 40<br />

80941001000025 7<br />

80941001000025 40<br />

80941001000026 7<br />

80941001000026 40<br />

80941002000048 43<br />

80941002000070 43<br />

80941002000094 43<br />

80941002000111 43<br />

80941002000113 43<br />

80941002000131 43<br />

80941002000147 43<br />

80941010000011 44<br />

80941010000012 44<br />

80941010000013 44<br />

80941010000015 44<br />

80941011000011 45<br />

80941011000012 45<br />

80941011000013 45<br />

80941011000015 45<br />

80941025000001 46<br />

80941025000002 46<br />

80941<strong>05</strong>1000018 42<br />

80941<strong>05</strong>1000020 42<br />

Order No.<br />

Chapter.Page Chapter.Page Chapter.Page Chapter.Page Chapter.Page<br />

80941<strong>05</strong>1000022 42<br />

80941<strong>05</strong>1000024 42<br />

80943001000018 40<br />

80943001000020 40<br />

80943001000022 40<br />

80943001000024 40<br />

80945001000015 38<br />

80945001000017 38<br />

80945001000018 38<br />

80945001000020 38<br />

80945001000022 38<br />

80945001000024 38<br />

80945002000070 43<br />

80945002000094 43<br />

80945002000113 43<br />

80945010000011 44<br />

80945010000012 44<br />

80945010000013 44<br />

80945010000015 44<br />

80945011000011 45<br />

80945011000012 45<br />

80945011000013 45<br />

80945011000015 45<br />

80949001000018 39<br />

80949001000020 39<br />

80949001000022 39<br />

80949001000024 39<br />

80956001000018 41<br />

80956001000020 41<br />

80956001000022 41<br />

80956001000024 41<br />

80961001000017 41<br />

80961001000018 41<br />

80961001000020 41<br />

80961001000022 41<br />

80961001000024 41<br />

80961001000026 41<br />

80970001000008 18<br />

80970001000013 18<br />

80970001000015 18<br />

80970001000017 18<br />

80970001000018 18<br />

80970001000020 18<br />

80970001000022 18<br />

80970001000024 18<br />

80970001000025 18<br />

80970001000026 18<br />

80970001000028 18<br />

80970002000037 19<br />

80970002000048 19<br />

80970002000070 19<br />

80970002000094 19<br />

80970002000111 19<br />

80970002000113 19<br />

80970002000131 19<br />

80970002000147 19<br />

80970010000011 20<br />

80970010000012 20<br />

80970010000013 20<br />

80970010000015 20<br />

80970011000011 21<br />

80970011000012 21<br />

80970011000013 21<br />

80970011000014 21<br />

80970011000015 21<br />

80970016000001 22<br />

80970016000002 22<br />

80970016000003 22<br />

80970016000004 22<br />

80970017000002 22<br />

80970017000003 22<br />

80970017000004 22<br />

80970025000001 23<br />

80970025000002 23<br />

80970025000003 23<br />

80973001000015 18<br />

80973001000017 18<br />

80973001000018 18<br />

80973001000020 18<br />

80973001000022 18<br />

80973001000024 18<br />

80973001000025 18<br />

80973001000026 18<br />

80973001000028 18<br />

80973002000070 19<br />

80973002000094 19<br />

80973002000113 19<br />

80973002000131 19<br />

80973002000147 19<br />

80973010000011 20<br />

80973010000012 20<br />

80973010000013 20<br />

80973010000015 20<br />

80973011000011 21<br />

80973011000012 21<br />

80973011000013 21<br />

161<br />

11


Index of Order Numbers<br />

Order No.<br />

80973 80983 88341 88802 88872<br />

80973011000014 21<br />

80973011000015 21<br />

80973016000002 22<br />

80973016000003 22<br />

80973016000004 22<br />

80973017000002 22<br />

80973017000003 22<br />

80973017000004 22<br />

80973025000001 23<br />

80973025000002 23<br />

80977001000015 27<br />

80977001000017 27<br />

80977001000018 27<br />

80977001000020 27<br />

80977001000022 27<br />

80977001000024 27<br />

80977002000113 27<br />

80977002000131 27<br />

80977002000147 27<br />

80980001000015 64<br />

80980001000017 64<br />

80980001000018 64<br />

80980001000020 64<br />

80980001000022 64<br />

80980001000024 64<br />

80980001000025 64<br />

80980002000094 64<br />

80980002000113 64<br />

80980010000009 65<br />

80980010000010 65<br />

80980010000011 65<br />

80980010000012 65<br />

80980010000013 65<br />

80980010000014 65<br />

80980010000015 65<br />

80980010000016 65<br />

80980010000017 65<br />

80980011000009 65<br />

80980011000010 65<br />

80980011000011 65<br />

80980011000012 65<br />

80980011000013 65<br />

80980011000014 65<br />

80980011000015 65<br />

80980011000016 65<br />

80980011000017 65<br />

80980025000001 66<br />

80980025000002 66<br />

80980025000003 66<br />

80981001000008 18<br />

80981001000013 18<br />

80981001000015 18<br />

80981001000017 18<br />

80981001000018 18<br />

80981001000020 18<br />

80981001000022 18<br />

80981001000024 18<br />

80981001000025 18<br />

80981001000026 18<br />

80981001000028 18<br />

80981002000070 19<br />

80981002000094 19<br />

80981002000111 19<br />

80981002000113 19<br />

80981002000131 19<br />

80981002000147 19<br />

80981010000011 20<br />

80981010000012 20<br />

80981010000013 20<br />

80981010000015 20<br />

80981011000011 21<br />

80981011000012 21<br />

80981011000013 21<br />

80981011000014 21<br />

80981011000015 21<br />

80981025000001 23<br />

80981025000002 23<br />

80981025000003 23<br />

80983001000015 64<br />

80983001000017 64<br />

80983001000018 64<br />

80983001000020 64<br />

80983001000022 64<br />

80983001000024 64<br />

80983001000025 64<br />

80983002000094 64<br />

80983002000113 64<br />

80983010000009 65<br />

80983010000010 65<br />

80983010000011 65<br />

80983010000012 65<br />

80983010000013 65<br />

80983010000014 65<br />

80983010000015 65<br />

80983010000016 65<br />

80983010000017 65<br />

162<br />

Order No.<br />

80983011000009 65<br />

80983011000010 65<br />

80983011000011 65<br />

80983011000012 65<br />

80983011000013 65<br />

80983011000014 65<br />

80983011000015 65<br />

80983011000016 65<br />

80983011000017 65<br />

80983025000001 66<br />

80983025000002 66<br />

80983025000003 66<br />

80987001000015 67<br />

80987001000017 67<br />

80987001000018 67<br />

80987001000020 67<br />

80987001000022 67<br />

80987001000024 67<br />

80987002000113 67<br />

80987002000131 67<br />

80987002000147 67<br />

80990001000017 18<br />

80990001000018 18<br />

80990001000020 18<br />

80990001000022 18<br />

80990001000024 18<br />

80992001000015 18<br />

80992001000017 18<br />

80992001000018 18<br />

80992001000020 18<br />

80992001000022 18<br />

80992001000024 18<br />

80992001000025 18<br />

80992001000026 18<br />

80992001000028 18<br />

80992002000070 19<br />

80992002000094 19<br />

80992002000113 19<br />

80992002000131 19<br />

80992002000147 19<br />

80992010000011 20<br />

80992010000012 20<br />

80992010000013 20<br />

80992010000015 20<br />

80992011000011 21<br />

80992011000012 21<br />

80992011000013 21<br />

80992011000014 21<br />

80992011000015 21<br />

80992025000001 23<br />

80992025000002 23<br />

80995001000018 18<br />

80995001000020 18<br />

80995001000022 18<br />

80995001000024 18<br />

88273001000015 24<br />

88273001000017 24<br />

88273001000018 24<br />

88273001000020 24<br />

88273001000022 24<br />

88273001000024 24<br />

88273001000025 24<br />

88273001000026 24<br />

88273001000028 24<br />

88273002000070 25<br />

88273002000094 25<br />

88273002000113 25<br />

88273002000131 25<br />

88273002000147 25<br />

88273025000001 26<br />

88273025000002 26<br />

88292001000015 24<br />

88292001000017 24<br />

88292001000018 24<br />

88292001000020 24<br />

88292001000022 24<br />

88292001000024 24<br />

88292001000025 24<br />

88292001000026 24<br />

88292001000028 24<br />

88292002000070 25<br />

88292002000094 25<br />

88292002000113 25<br />

88292002000131 25<br />

88292002000147 25<br />

88292025000001 26<br />

88292025000002 26<br />

88334001000018 55<br />

88334001000020 55<br />

88334001000022 55<br />

88334001000024 55<br />

88335001000018 55<br />

88335001000020 55<br />

88335001000022 55<br />

88335001000024 55<br />

88341001000018 55<br />

Order No.<br />

88341001000020 55<br />

88341001000022 55<br />

88341001000024 55<br />

88345001000018 55<br />

88345001000020 55<br />

88345001000022 55<br />

88345001000024 55<br />

88356001000018 55<br />

88356001000020 55<br />

88356001000022 55<br />

88356001000024 55<br />

88361001000018 55<br />

88361001000020 55<br />

88361001000022 55<br />

88361001000024 55<br />

88369001000018 56<br />

88369001000020 56<br />

88369001000022 56<br />

88369001000024 56<br />

88373001000018 57<br />

88373001000020 57<br />

88373001000022 57<br />

88373001000024 57<br />

88380001000018 57<br />

88380001000020 57<br />

88380001000022 57<br />

88380001000024 57<br />

88601011000011 53<br />

88601011000012 53<br />

88601011000013 53<br />

88601011000015 53<br />

88601025000001 54<br />

88601025000002 54<br />

88635001000018 52<br />

88635001000020 52<br />

88635001000022 52<br />

88635001000024 52<br />

88635002000070 52<br />

88635002000094 52<br />

88635002000111 52<br />

88635002000113 52<br />

88641001000018 52<br />

88641001000020 52<br />

88641001000022 52<br />

88641001000024 52<br />

88641002000048 52<br />

88641002000070 52<br />

88641002000094 52<br />

88641002000111 52<br />

88641002000113 52<br />

88641002000131 52<br />

88641010000011 53<br />

88641010000012 53<br />

88641010000013 53<br />

88641010000015 53<br />

88641011000011<br />

88641011000012<br />

88641011000013<br />

88641011000015<br />

88641025000001<br />

88641025000002<br />

88670001000018 32<br />

88670001000020 32<br />

88670001000022 32<br />

88670001000024 32<br />

88670002000070 33<br />

88670002000094 33<br />

88670002000113 33<br />

88670002000131 33<br />

88670002000147 33<br />

88690001000018 32<br />

88690001000020 32<br />

88690001000022 32<br />

88690001000024 32<br />

88692001000018 32<br />

88692001000020 32<br />

88692001000022 32<br />

88692001000024 32<br />

88692002000070 33<br />

88692002000094 33<br />

88692002000113 33<br />

88692002000131 33<br />

88692002000147 33<br />

88695001000018 32<br />

88695001000020 32<br />

88695001000022 32<br />

88695001000024 32<br />

88752001000018 59<br />

88752001000020 59<br />

88752001000022 59<br />

88752001000024 59<br />

88758001000018 59<br />

88758001000020 59<br />

88758001000022 59<br />

88758001000024 59<br />

88802002001024 73<br />

Order No.<br />

88802002001100 71<br />

88802002001150 71<br />

88802004001016 73<br />

88802004001018 73<br />

88802004001020 73<br />

88802004001024 73<br />

88802004001100 71<br />

88802004001150 71<br />

888020<strong>05</strong>001012 73<br />

888020<strong>05</strong>001014 73<br />

888020<strong>05</strong>001016 73<br />

888020<strong>05</strong>001018 73<br />

888020<strong>05</strong>001020 73<br />

888020<strong>05</strong>001024 73<br />

888020<strong>05</strong>001100 71<br />

888020<strong>05</strong>001150 71<br />

888020<strong>05</strong>001200 71<br />

88802006001012 73<br />

88802006001014 73<br />

88802006001016 73<br />

88802006001018 73<br />

88802006001020 73<br />

88802006001024 73<br />

88802006001100 71<br />

88802006001150 71<br />

88802006001200 71<br />

88802006001300 71<br />

88802006002014 74<br />

88802007001008 73<br />

88802007001012 73<br />

88802007001014 73<br />

88802007001016 73<br />

88802007001018 73<br />

88802007001020 73<br />

88802007001024 73<br />

88802007001100 71<br />

88802007001150 71<br />

88802007001200 71<br />

88802007001300 71<br />

88802007002011 74<br />

88802007002014 74<br />

8880<strong>2008</strong>001008 73<br />

8880<strong>2008</strong>001012 73<br />

8880<strong>2008</strong>001020 73<br />

8880<strong>2008</strong>001100 71<br />

8880<strong>2008</strong>001150 71<br />

8880<strong>2008</strong>001200 71<br />

8880<strong>2008</strong>001300 71<br />

8880<strong>2008</strong>002011 74<br />

8880<strong>2008</strong>002014 74<br />

88803004001100 72<br />

88803004001150 72<br />

88803006001100 72<br />

88803006001150 72<br />

88803008001150 72<br />

88803008001200 72<br />

88806006001100 77<br />

88806006001150 77<br />

88806008001150 77<br />

88806008001200 77<br />

88806008001300 77<br />

88819006001150 76<br />

88819008001150 76<br />

88842002001100 71<br />

88842002001150 71<br />

88842004001100 71<br />

88842004001150 71<br />

888420<strong>05</strong>001100 71<br />

888420<strong>05</strong>001150 71<br />

888420<strong>05</strong>001200 71<br />

88842006001100 71<br />

88842006001150 71<br />

88842006001200 71<br />

88842006001300 71<br />

88842006002014 74<br />

88842007001100 71<br />

88842007001150 71<br />

88842007001200 71<br />

88842007001300 71<br />

88842007002011 74<br />

88842007002014 74<br />

8884<strong>2008</strong>001100 71<br />

8884<strong>2008</strong>001150 71<br />

8884<strong>2008</strong>001200 71<br />

8884<strong>2008</strong>001300 71<br />

8884<strong>2008</strong>002011 74<br />

8884<strong>2008</strong>002014 74<br />

88843004001100 72<br />

88843004001150 72<br />

88843006001100 72<br />

88843006001150 72<br />

88843008001150 72<br />

88843008001200 72<br />

888720160000<strong>05</strong> 75<br />

88872016000007 75<br />

888720170000<strong>05</strong> 75<br />

Order No.<br />

Chapter.Page Chapter.Page Chapter.Page Chapter.Page Chapter.Page<br />

88872017000007 75<br />

888750160000<strong>05</strong> 75<br />

88875016000007 75<br />

888750170000<strong>05</strong> 75<br />

88875017000007 75<br />

88882006001100 78<br />

88882006001150 78<br />

88882006001200 78<br />

88882006002014 78<br />

8888<strong>2008</strong>001100 78<br />

8888<strong>2008</strong>001150 78<br />

8888<strong>2008</strong>001200 78<br />

8888<strong>2008</strong>001300 78<br />

8888<strong>2008</strong>002011 78<br />

8888<strong>2008</strong>002014 78<br />

88885006001100 78<br />

88885006001150 78<br />

88885006001200 78<br />

88885006002014 78<br />

88885008001100 78<br />

88885008001150 78<br />

88885008001200 78<br />

88885008001300 78<br />

88885008002011 78<br />

88885008002014 78<br />

88901001000013 40<br />

88906001000013 40<br />

88934001000015 38<br />

88934001000017 38<br />

88934001000018 38<br />

88934001000020 38<br />

88934001000022 38<br />

88934001000024 38<br />

88935001000015 7<br />

88935001000015 40<br />

88935001000017 7<br />

88935001000017 40<br />

88935001000018 7<br />

88935001000018 40<br />

88935001000020 7<br />

88935001000020 40<br />

88935001000022 7<br />

88935001000022 40<br />

88935001000024 7<br />

88935001000024 40<br />

88935001000025 7<br />

88935001000025 40<br />

88935001000026 7<br />

88935001000026 40<br />

88935002000070 43<br />

88935002000094 43<br />

88935002000111 43<br />

88935002000113 43<br />

88935<strong>05</strong>1000018 42<br />

88935<strong>05</strong>1000020 42<br />

88935<strong>05</strong>1000022 42<br />

88935<strong>05</strong>1000024 42<br />

88941001000015 7<br />

88941001000015 40<br />

88941001000017 7<br />

88941001000017 40<br />

88941001000018 7<br />

88941001000018 40<br />

88941001000020 7<br />

88941001000020 40<br />

88941001000022 7<br />

88941001000022 40<br />

88941001000024 7<br />

88941001000024 40<br />

88941001000025 7<br />

88941001000025 40<br />

88941001000026 7<br />

88941001000026 40<br />

88941002000048 43<br />

88941002000070 43<br />

88941002000094 43<br />

88941002000111 43<br />

88941002000113 43<br />

88941002000131 43<br />

88941002000147 43<br />

88941010000011 44<br />

88941010000012 44<br />

88941010000013 44<br />

88941010000015 44<br />

88941011000011 45<br />

88941011000012 45<br />

88941011000013 45<br />

88941011000015 45<br />

88941025000001 46<br />

88941025000002 46<br />

88941<strong>05</strong>1000018 42<br />

88941<strong>05</strong>1000020 42<br />

88941<strong>05</strong>1000022 42<br />

88941<strong>05</strong>1000024 42<br />

88943001000018 40<br />

88943001000020 40


Index of Order Numbers<br />

Order No.<br />

88943 88973 88983<br />

88943001000022 40<br />

88943001000024 40<br />

88945001000015 38<br />

88945001000017 38<br />

88945001000018 38<br />

88945001000020 38<br />

88945001000022 38<br />

88945001000024 38<br />

88945002000070 43<br />

88945002000094 43<br />

88945002000113 43<br />

88945010000011 44<br />

88945010000012 44<br />

88945010000013 44<br />

88945010000015 44<br />

88945011000011 45<br />

88945011000012 45<br />

88945011000013 45<br />

88945011000015 45<br />

88949001000018 39<br />

88949001000020 39<br />

88949001000022 39<br />

88949001000024 39<br />

88956001000018 41<br />

88956001000020 41<br />

88956001000022 41<br />

88956001000024 41<br />

88961001000017 41<br />

88961001000018 41<br />

88961001000020 41<br />

88961001000022 41<br />

88961001000024 41<br />

88961001000026 41<br />

88970001000008 18<br />

88970001000013 18<br />

88970001000015 18<br />

88970001000017 18<br />

88970001000018 18<br />

88970001000020 18<br />

88970001000022 18<br />

88970001000024 18<br />

88970001000025 18<br />

88970001000026 18<br />

88970001000028 18<br />

88970002000037 19<br />

88970002000048 19<br />

88970002000070 19<br />

88970002000094 19<br />

88970002000111 19<br />

88970002000113 19<br />

88970002000131 19<br />

88970002000147 19<br />

88970010000011 20<br />

88970010000012 20<br />

88970010000013 20<br />

88970010000015 20<br />

88970011000011 21<br />

88970011000012 21<br />

88970011000013 21<br />

88970011000014 21<br />

88970011000015 21<br />

88970016000001 22<br />

88970016000002 22<br />

88970016000003 22<br />

88970016000004 22<br />

88970017000002 22<br />

88970017000003 22<br />

88970017000004 22<br />

88970025000001 23<br />

88970025000002 23<br />

88970025000003 23<br />

88973001000015 18<br />

88973001000017 18<br />

88973001000018 18<br />

88973001000020 18<br />

88973001000022 18<br />

88973001000024 18<br />

88973001000025 18<br />

88973001000026 18<br />

88973001000028 18<br />

88973002000070 19<br />

88973002000094 19<br />

88973002000113 19<br />

88973002000131 19<br />

88973002000147 19<br />

88973010000011 20<br />

88973010000012 20<br />

88973010000013 20<br />

88973010000015 20<br />

88973011000011 21<br />

88973011000012 21<br />

88973011000013 21<br />

88973011000014 21<br />

88973011000015 21<br />

88973016000002 22<br />

88973016000003 22<br />

Order No.<br />

88973016000004 22<br />

88973017000002 22<br />

88973017000003 22<br />

88973017000004 22<br />

88973025000001 23<br />

88973025000002 23<br />

88977001000015 27<br />

88977001000017 27<br />

88977001000018 27<br />

88977001000020 27<br />

88977001000022 27<br />

88977001000024 27<br />

88977002000113 27<br />

88977002000131 27<br />

88977002000147 27<br />

88980001000015 64<br />

88980001000017 64<br />

88980001000018 64<br />

88980001000020 64<br />

88980001000022 64<br />

88980001000024 64<br />

88980001000025 64<br />

88980002000094 64<br />

88980002000113 64<br />

88980010000009 65<br />

88980010000010 65<br />

88980010000011 65<br />

88980010000012 65<br />

88980010000013 65<br />

88980010000014 65<br />

88980010000015 65<br />

88980010000016 65<br />

88980010000017 65<br />

88980011000009 65<br />

88980011000010 65<br />

88980011000011 65<br />

88980011000012 65<br />

88980011000013 65<br />

88980011000014 65<br />

88980011000015 65<br />

88980011000016 65<br />

88980011000017 65<br />

88980025000001 66<br />

88980025000002 66<br />

88980025000003 66<br />

88981001000008 18<br />

88981001000013 18<br />

88981001000015 18<br />

88981001000017 18<br />

88981001000018 18<br />

88981001000020 18<br />

88981001000022 18<br />

88981001000024 18<br />

88981001000025 18<br />

88981001000026 18<br />

88981001000028 18<br />

88981002000070 19<br />

88981002000094 19<br />

88981002000111 19<br />

88981002000113 19<br />

88981002000131 19<br />

88981002000147 19<br />

88981010000011 20<br />

88981010000012 20<br />

88981010000013 20<br />

88981010000015 20<br />

88981011000011 21<br />

88981011000012 21<br />

88981011000013 21<br />

88981011000014 21<br />

88981011000015 21<br />

88981025000001 23<br />

88981025000002 23<br />

88981025000003 23<br />

88983001000015 64<br />

88983001000017 64<br />

88983001000018 64<br />

88983001000020 64<br />

88983001000022 64<br />

88983001000024 64<br />

88983001000025 64<br />

88983002000094 64<br />

88983002000113 64<br />

88983010000009 65<br />

88983010000010 65<br />

88983010000011 65<br />

88983010000012 65<br />

88983010000013 65<br />

88983010000014 65<br />

88983010000015 65<br />

88983010000016 65<br />

88983010000017 65<br />

88983011000009 65<br />

88983011000010 65<br />

88983011000011 65<br />

88983011000012 65<br />

Order No.<br />

88983011000013 65<br />

88983011000014 65<br />

88983011000015 65<br />

88983011000016 65<br />

88983011000017 65<br />

88983025000001 66<br />

88983025000002 66<br />

88983025000003 66<br />

88987001000015 67<br />

88987001000017 67<br />

88987001000018 67<br />

88987001000020 67<br />

88987001000022 67<br />

88987001000024 67<br />

88987002000113 67<br />

88987002000131 67<br />

88987002000147 67<br />

88990001000017 18<br />

88990001000018 18<br />

88990001000020 18<br />

88990001000022 18<br />

88990001000024 18<br />

88992001000015 18<br />

88992001000017 18<br />

88992001000018 18<br />

88992001000020 18<br />

88992001000022 18<br />

88992001000024 18<br />

88992001000025 18<br />

88992001000026 18<br />

88992001000028 18<br />

88992002000070 19<br />

88992002000094 19<br />

88992002000113 19<br />

88992002000131 19<br />

88992002000147 19<br />

88992010000011 20<br />

88992010000012 20<br />

88992010000013 20<br />

88992010000015 20<br />

88992011000011 21<br />

88992011000012 21<br />

88992011000013 21<br />

88992011000014 21<br />

88992011000015 21<br />

88992025000001 23<br />

88992025000002 23<br />

88995001000018 18<br />

88995001000020 18<br />

88995001000022 18<br />

88995001000024 18<br />

90174001000018 120<br />

90174001000020 120<br />

90174001000022 120<br />

90175001000024 120<br />

90175002000094 121<br />

90175002000113 121<br />

90176001000018 120<br />

90176001000020 120<br />

90176001000022 120<br />

90177001000024 120<br />

90374001000018 120<br />

90374001000020 120<br />

90374001000022 120<br />

90375001000024 120<br />

90496001000018 120<br />

90496001000020 120<br />

90496001000022 120<br />

90497001000024 120<br />

Order No.<br />

Order No.<br />

Chapter.Page Chapter.Page Chapter.Page Chapter.Page Chapter.Page<br />

163<br />

11


Notes<br />

164


Notes<br />

11<br />

165


KOMET GROUP International Agencies<br />

Europe<br />

Belgium<br />

KOMET R. Cools N.V.<br />

Boomsesteenweg 456<br />

2020 Antwerpen<br />

Tel. ++32-3-2 37 97 87<br />

Fax ++32-3-2 16 33 16<br />

info@komet.be<br />

Denmark<br />

Damstahl Tooling a/s<br />

Danmarksvej 28<br />

8660 Skanderborg<br />

Tel. ++45-87 94 41 00<br />

Fax ++45-87 94 41 55<br />

tooling@damstahl.com<br />

Germany<br />

KOMET GROUP GmbH<br />

Postfach 13 61<br />

74351 Besigheim<br />

Tel. +49(0)71 43.3 73-0<br />

Fax +49(0)71 43.3 73-2 33<br />

info@kometgroup.com<br />

Finland<br />

P.Aro Oy<br />

Teollisuuskatu 35-39 LH4<br />

FI-2<strong>05</strong>20 Turku<br />

Tel. ++358-(0)20 1474500<br />

Fax ++358-(0)20 1474501<br />

petri.aro@p-aro.com<br />

France<br />

KOMET GROUP S.A.R.L.<br />

46-48 Chemin de la Bruyère<br />

B.P. 47<br />

69572 Dardilly CEDEX<br />

Tel. +33(0)4 37 46 09 00<br />

Fax +33(0)4 78 35 36 57<br />

info.fr@kometgroup.com<br />

Great Britain<br />

KOMET (UK) Ltd.<br />

Unit 4 Triton Park<br />

Brownsover Road<br />

Swift Valley<br />

Rugby CV21 1SG<br />

Tel. +44(0)1788.5797-89<br />

Fax +44(0)1788.5797-90<br />

info.uk@kometgroup.com<br />

Ireland<br />

KOMET (UK) Ltd.<br />

Unit 4 Triton Park<br />

Brownsover Road<br />

Swift Valley<br />

Rugby CV21 1SG<br />

Tel. ++44-17 88-57 97 89<br />

Fax ++44-17 88-57 97 90<br />

info.uk@kometgroup.com<br />

Italy<br />

KOMET Utensili S.R.L.<br />

Via Menotti Serrati 74<br />

20098 S. Giuliano Mil.<br />

Tel. ++39-02-9 84 02 81<br />

Fax ++39-02-9 84 49 62<br />

info.it@kometgroup.com<br />

166<br />

Croatia<br />

KOMET GROUP GmbH<br />

Wagramer Straße 173<br />

1220 Wien<br />

Tel. ++43-1-2 59 22 04<br />

++43-1-2 59 22 12<br />

Fax ++43-1-2 59 22 12 76<br />

info.at@kometgroup.com<br />

Netherlands<br />

Roco B.V.<br />

Willem Barentszweg 16<br />

5928 LM Venlo<br />

Tel. ++31-77-3 23 14 00<br />

Fax ++31-77-3 23 14 04<br />

info@roco.nl<br />

Norway<br />

Vema Brynildsrud Maskin AS<br />

Vestre Nes 2<br />

Postboks 114<br />

1378 Nesbru<br />

Tel. ++47-66 98 36 30<br />

Fax ++47-66 98 36 40<br />

bedrift@vema.no<br />

Austria<br />

KOMET GROUP GmbH<br />

Wagramer Straße 173<br />

1220 Wien<br />

Tel. ++43-1-2 59 22 04<br />

++43-1-2 59 22 12<br />

Fax ++43-1-2 59 22 12-76<br />

info.at@kometgroup.com<br />

Poland<br />

KOMET-URPOL Sp.z.o.o.<br />

ul. Stoczniowców 2<br />

47-200 Kędzierzyn-Koźle<br />

Tel. ++48-77-482 90 60<br />

Fax ++48-77-406 10 70<br />

info.pl@kometgroup.com<br />

Portugal<br />

FLUMAHER S.L.<br />

P° Ubarburu N° 79<br />

Pabellón 6 planta 1<br />

20014 San Sebastian<br />

Tel. ++34 9 43 44 62 00<br />

Fax ++34 9 43 44 68 00<br />

Romania<br />

S.C. INMAACRO S.R.L.<br />

Bronzului 7 BL 509A AP 8<br />

2200 Brasov<br />

Tel. ++40 268 42 34 50; 42 53 74<br />

Fax ++40 268 42 30 45<br />

info@inmaacro.com<br />

Russia<br />

KOMET GROUP GmbH<br />

ul. Spartakovskaya, 2V<br />

420107, Kazan<br />

Tel. +7 843 5704345<br />

Fax +7 843 2917543<br />

info.ru@kometgroup.com<br />

Sweden<br />

Square Tools AB<br />

Box 9177<br />

20039 Malmö<br />

Tel. ++46-40-49 28 40<br />

Fax ++46-40-49 19 95<br />

info.se@kometgroup.com<br />

Switzerland<br />

Utilis AG Präzisionswerkzeuge<br />

Kreuzlingerstr. 22<br />

8555 Müllheim<br />

Tel. ++41-52-7 62 62 62<br />

Fax ++41-52-7 62 62 00<br />

Slovack Republic<br />

KOMET GROUP CZ s.r.o.<br />

Na Hůrce 1041/2,<br />

160 00 Praha 6<br />

Tel. +42(0)2 35 01 00 10<br />

Fax +42(0)2 35 31 18 90<br />

info.cz@kometgroup.com<br />

Slovenia<br />

Schmidt HSC d.o.o.<br />

Kidriceva 25<br />

3000 Celje<br />

Tel. +386 3 49 00 850<br />

Fax +386 3 49 00 852<br />

peter@hsc-schmidt.si<br />

Spain<br />

FLUMAHER S.L.<br />

P° Ubarburu N° 79<br />

Pabellón 6 planta 1<br />

20014 San Sebastian<br />

Tel. ++34 9 43 44 62 00<br />

Fax ++34 9 43 44 68 00<br />

Czech Republic<br />

KOMET GROUP CZ s.r.o.<br />

Na Hůrce 1041/2,<br />

160 00 Praha 6<br />

Tel. ++42(0)2 35 01 00 10<br />

Fax ++42(0)2 35 31 18 90<br />

info.cz@kometgroup.com<br />

Turkey<br />

HİDKOM Mühendislik – Mümessillik LTD. ŞTİ.<br />

Organize Sanayi Bölgesi 75. Yıl Cad.<br />

Demirciler Sitesi B Blok No: 2<br />

16159 Nilüfer / BURSA - TURKEY<br />

Tel. ++90 (0) 224 243 82 92<br />

Fax ++90 (0) 224 243 63 65<br />

hidkom@hidkom.com<br />

Hungary<br />

POWER TOOLS KFT<br />

9019 GYOR, Tavirózsa u. 3/F<br />

Tel. +36 96 511 011<br />

Fax +36 96 511 010<br />

info@power-tools.hu


Outside Europe<br />

www.kometgroup.com<br />

Egypt<br />

ZAHRANCO, ENGINEERING TRADE<br />

15, Ali Amer Str. · 6th Sector<br />

Nasr City · Cairo, Egypt<br />

Tel. ++20-2-2 75 43 46<br />

Fax ++20-2-2 75 41 83<br />

Telex 2 10 57 YAZCO UN<br />

Iran<br />

SHIVEH TOLID Co. LTD.<br />

# 270, West Dr. Fatemi Ave.<br />

Post Code : 14186<br />

Tehran<br />

Tel. ++98 21 6 691 7 691<br />

Fax ++98 21 6 691 7 688<br />

info@shivehtolid.com<br />

New Zealand<br />

Coulson Carbide Limited<br />

Double J Centre, 24 Gum Road,<br />

Henderson Valley, Henderson<br />

P.O.Box 21-228, Henderson<br />

Auckland<br />

Tel. ++64-9-8 38 50 61<br />

Fax ++64-9-8 37 62 86<br />

Argentina<br />

VORTEX S.R.L.<br />

Pedro Morán 858<br />

Lomas del Mirador<br />

Buenos Aires<br />

Tel. ++54-(11) 46 53 01 25<br />

Fax ++54-(11) 44 88 60 72<br />

vortex@vortex.com.ar<br />

Israel<br />

ARNOLD TRADING Co., Ltd.<br />

P.O.B. 20180<br />

6 Hamachtesh St.<br />

Ind. Area, Holon 58810<br />

Tel. ++9 72-3-5 58 13 13<br />

Fax ++9 72-3-5 58 13 17<br />

Singapore<br />

GP System (Singapore) Pte. Ltd.<br />

No. 51, Bukit Batok Crescent<br />

#04-04/<strong>05</strong> Unity Centre<br />

Singapore 658077<br />

Tel. ++65-68 61 26 63<br />

Fax ++65-68 61 35 00<br />

enquiry@gpsystem.com<br />

Australia<br />

Rosler International PTY Ltd.<br />

P.O. BOX 696, 12 The Nook<br />

Bayswater, Vic. 3153<br />

Tel. ++61-3-97 38 08 89<br />

Fax ++61-3-97 38 08 87<br />

Japan<br />

KOMET GROUP KK<br />

2202-1 Ooyama Komaki city<br />

485-0026 Aichi<br />

Japan<br />

Tel. +81(0)568-74-7331<br />

Fax +81(0)568-74-7332<br />

info.jp@kometgroup.com<br />

South Africa<br />

MULTITRADE DISTRIBUTORS<br />

P.O. Box 3511<br />

Kempton Park<br />

1620<br />

Tel. ++27-11-453-8034<br />

Fax ++27-11-453-9696<br />

Brazil<br />

<strong>Komet</strong> do Brasil Ltda.<br />

Rua Brasileira, 439<br />

07043-010 Guarulhos - São Paulo<br />

Tel. +55(0)11.6423-5502<br />

Fax +55(0)11.6422-0069<br />

info.br@kometgroup.com<br />

China<br />

KOMET GROUP Precision Tools (Taicang)<br />

Co.,Ltd.<br />

(Headquarter Asia Pacific)<br />

No. 5 Schaeffler Road<br />

Taicang, Jiangsu Province, 215400<br />

Tel. +86(0)512.535757-58<br />

Fax +86(0)512.535757-59<br />

info.cn@kometgroup.com<br />

India<br />

KOMET Precision Tools India Pvt., Ltd.<br />

121/B, Bommasandra Industrial Area<br />

BANGALORE - 560 099<br />

Tel. +91-80-27834821<br />

Fax +91-80-27834495<br />

info.in@kometgroup.com<br />

Canada<br />

KOMET of America, Inc.<br />

2<strong>05</strong>0 Mitchell Blvd.<br />

Schaumburg<br />

IL 60193-4544<br />

USA<br />

Tel. ++1-8 47-9 23 84 00<br />

++1-8 47-9 23 84 80<br />

Fax ++1-8 00-8 65/66 38<br />

info.us@kometgroup.com<br />

Korea<br />

Office KOMET South Korea<br />

1st floor, 98-45, Sillim 2-dong,<br />

Gwanak-gu,<br />

Seoul, Korea,<br />

151-855<br />

Tel. ++82-2-874-2926<br />

Fax ++82-2-874-2927<br />

info.kr@kometgroup.com<br />

Malaysia<br />

GP System (Malaysia) Sdn Bhd<br />

19-1, Jalan Kenari 7<br />

Bandar Puchong Jaya<br />

47100 Puchong, Selangor<br />

Tel. ++60-3-807 59160<br />

Fax ++60-3-807 59740<br />

gpm@gpsystem.com<br />

Taiwan<br />

Hung Chih Ltd., Co.<br />

No. 37, Chung Cheng Road<br />

Tainan, Taiwan, R.O.C.<br />

Tel. ++8 86-6-2 25 22 16<br />

Fax ++8 86-6-2 20 59 93<br />

hclhsu@ms26.hinet.net<br />

Thailand<br />

GP System (Thailand) Co.,Ltd<br />

77 Soi Charansanitwong 49/1<br />

Bangbumru, Bangplad<br />

Bangkok 10700<br />

Tel. ++66-2-4 35 68 20<br />

Fax ++66-2-4 35 68 22<br />

gpt@gpsystem.com<br />

USA<br />

KOMET of America, Inc.<br />

2<strong>05</strong>0 Mitchell Blvd.<br />

Schaumburg<br />

IL 60193-4544<br />

Tel. ++1-8 47-9 23 84 00<br />

++1-8 47-9 23 84 80<br />

Fax ++1-8 00-8 65/66 38<br />

info.us@kometgroup.com<br />

Indonesia<br />

PT Somagede Perkasa<br />

Kompleks Griya Inti Sentosa<br />

Jalan Griya Agung No: 3<br />

Sunter Agung - Jakarta 14350<br />

Tel. ++62-21-6 41 07 30<br />

Fax ++62-21-6 40 15 72<br />

iriawan@sgp-dkp.com<br />

Mexico<br />

KOMET de Mexico,<br />

S. de R.L. de C.V.<br />

Acceso „A“, No. 110<br />

Parque Industrial Jurica,<br />

76120, Queretaro, Qro. Mexico<br />

Tel. ++52 442 2-18-25-44<br />

Fax ++52 442 2-18-20-77<br />

info.mx@kometgroup.com<br />

167


Germany<br />

KOMET GROUP GmbH<br />

Zeppelinstraße 3<br />

74354 Besigheim<br />

Tel. +49(0)7143.373-0<br />

Fax +49(0)7143.373-233<br />

info@kometgroup.com<br />

Germany<br />

KOMET Precision Tools GmbH & Co. KG<br />

Zeppelinstraße 3<br />

74354 Besigheim<br />

Tel. +49(0)7143.373-0<br />

Fax +49(0)7143.373-233<br />

info@kometgroup.com<br />

Germany<br />

KOMET <strong>JEL</strong> Precision Tools GmbH & Co. KG<br />

Ruppmannstraße 32<br />

7<strong>05</strong>65 Stuttgart / Vaihingen<br />

Tel. +49(0)711.78891-0<br />

Fax +49(0)711.78891-11<br />

info@kometgroup.com<br />

Brazil<br />

<strong>Komet</strong> do Brasil Ltda.<br />

Rua Brasileira, 439<br />

07043-010 Guarulhos - São Paulo<br />

Tel. +55(0)11.6423-5502<br />

Fax +55(0)11.6422-0069<br />

info.br@kometgroup.com<br />

China<br />

KOMET GROUP<br />

Precision Tools (Taicang) Co., Ltd.<br />

(Headquarter Asia Pacific)<br />

No. 5 Schaeffler Road<br />

Taicang, Jiangsu Province, 215400<br />

Tel. +86(0)512.535757-58<br />

Fax +86(0)512.535757-59<br />

info.cn@kometgroup.com<br />

France<br />

KOMET S.à.r.l.<br />

46-48 Chemin de la Bruyère<br />

B.P. 47<br />

69572 Dardilly CEDEX<br />

Tel. +33(0) 4 37 46 09 00<br />

Fax +33(0) 4 78 35 36 57<br />

info.fr@kometgroup.com<br />

Great Britain India Italy<br />

KOMET (UK) Ltd.<br />

Unit 4 Triton Park<br />

Brownsover Road<br />

Swift Valley<br />

Rugby, CV21 1SG<br />

Tel. +44(0)1788.5797-89<br />

Fax +44(0)1788.5797-90<br />

info.uk@kometgroup.com<br />

KOMET Precision Tools India Pvt. Ltd.<br />

121/B, Bommasandra Industrial Area<br />

BANGALORE - 560 099<br />

Tel. +91-80-27834821<br />

Fax +91-80-27834495<br />

info.in@kometgroup.com<br />

KOMET Utensili S.R.L.<br />

Via Menotti Serrati 74<br />

20098 S. Giuliano Mil.<br />

Tel. +39-02-98 40 28 1<br />

Fax +39-02-98 44 96 2<br />

info.it@kometgroup.com<br />

Japan Mexico Austria<br />

KOMET GROUP KK<br />

2202-1 Ooyama Komaki city<br />

485-0026 Aichi<br />

Tel. +81(0)568-74-7331<br />

Fax +81(0)568-74-7332<br />

info.jp@kometgroup.com<br />

KOMET de Mexico<br />

S. de R. L. de C.V<br />

Acceso „A“, No. 110<br />

Parque Industrial Jurica,<br />

76120,Queretaro,Qro.Mexico<br />

Tel. +52-442 2-18-25-44<br />

Fax +52-442 2-18-20-77<br />

info.mx@kometgroup.com<br />

KOMET GROUP GmbH<br />

Wagramer Straße 173<br />

1220 Wien<br />

Tel. +43-1-2 59 22-04<br />

+43-1-2 59 22-12<br />

Fax +43-1-2 59 22 12-76<br />

info.at@kometgroup.com<br />

Poland<br />

KOMET-URPOL Sp.z.o.o.<br />

ul. Stoczniowców 2<br />

47-200 Kędzierzyn-Koźle<br />

Tel. +48-77-482 90 60<br />

Fax +48-77-406 10 70<br />

info.pl@kometgroup.com<br />

Russia<br />

KOMET GROUP GmbH<br />

ul. Spartakovskaya, 2V<br />

420107, Kazan<br />

Tel. +7 843 5704345<br />

Fax +7 843 2917543<br />

info.ru@kometgroup.com<br />

Sweden<br />

Square Tools AB<br />

Box 9177<br />

20039 Malmö<br />

Tel. +46-40-49 28 40<br />

Fax +46-40-49 19 95<br />

info.se@kometgroup.com<br />

Switzerland<br />

KOMET Dihart AG Precision Tools<br />

Industriestrasse 2<br />

4657 Dulliken<br />

Tel. +41(0)62.2854-200<br />

Fax +41(0)62.2854-299<br />

info.ch@kometgroup.com<br />

Czech Republic<br />

KOMET GROUP CZ s.r.o.<br />

Na Hůrce 1041/2,<br />

160 00 Praha 6<br />

Tel. +42(0)2 35 01 00 10<br />

Fax +42(0)2 35 31 18 90<br />

info.cz@kometgroup.com<br />

USA<br />

KOMET of America, Inc.<br />

2<strong>05</strong>0 Mitchell Blvd.<br />

Schaumburg<br />

IL 60193-4544<br />

Tel. +1-8 47-9 23 / 84 00<br />

+1-8 47-9 23 / 84 80<br />

Fax +1-8 00-8 65 / 66 38<br />

customerservice@komet.com<br />

www.kometgroup.com<br />

presented by:<br />

399 01 027 04-3T-<strong>05</strong>/08 Printed in Germany · © <strong>2008</strong> KOMET <strong>JEL</strong> Precision Tools GmbH & Co. KG · We reserve the right to make modifications.

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